Abstract
The present communication investigates the reaction mechanism of extraction of Zn(II) and Ni(II) and thermodynamic modeling using di-(2-ethylhexyl) phosphoric acid (D2EHPA) as an organic extractant that is diluted in kerosene at T = 25 °C and the organic: aqueous phase ratio of 1:1 and pH range 2–6. The effect of two important parameters i.e. concentration of extractant and pH on the extraction of metals were investigated. The experimental tests allowed us to define the best process conditions, among various investigated conditions, to extract Ni(II) and Zn(II) from filter cake. The optimized extraction values of Ni(II) and Zn(II) were 95.5 and 95.1%, respectively and these were obtained within one stage by 25% (v/v) concentration of D2EHPA, 60 min of contact time and rotation speed of 600 rpm. Moreover, the extraction reaction stoichiometry of Ni(II) and Zn(II) was determined using the slope analysis. Also, the activity coefficient of all ions in the aqueous phase and all of the organic components in the organic phase were predicted based on Electrolyte- universal quasichemical-NRF and universal quasichemical-NRF model. The obtained results indicated well agreement with the experimental data.
Similar content being viewed by others
Abbreviations
- A ϕ :
-
Debye–Hückel constant
- \(C_{\text{aq}}^{0}\) :
-
Concentration of the metal species in the aqueous phases
- \({C}_{\text{aq}}^{f}\) :
-
Concentration of the metal species in the organic phases
- \(D\) :
-
Distribution ratio
- I x :
-
Ionic strength on amole fraction basis
- \(K_{{{\text{ex}}}}\) :
-
Equilibrium constant
- M S :
-
Solvent molecular weight
- q i :
-
Surface parameters
- r i :
-
Volume parameters
- u ij :
-
Interaction energies
- x i :
-
Component mole fraction
- X :
-
Effective mole fraction
- Z :
-
Ion charge number
- Z :
-
Coordination number
- α ij :
-
Adjustable parameters
- \(\gamma_{i}\) :
-
Activity coefficient
- \(\gamma_{i}^{*}\) :
-
Unsymmetrical normalization
- λ ij :
-
Adjustable parameters
- λ c ,a :
-
Adjustable model parameters
- λ ion, m :
-
Adjustable model parameters
- τ ij, τ ji :
-
Interaction parameters between i, j substance
- \(\tau\) :
-
Ion–ion and ion–molecule
- Γ ij :
-
Nonrandom factor
- ϕ i :
-
Volume fraction
- θ i :
-
Area fraction
- 1:
-
Solute component
- 2:
-
Solvent component
- C :
-
Critical
- A :
-
Anion molecules
- C :
-
Cation molecules
- M :
-
Solvent
- Calc:
-
Calculated
- Exp:
-
Experimental data
- Aq:
-
Aqueous phase
- Org:
-
Organic phase
References
Sethurajan, M., Huguenot, D., Jain, R., Lens, P.N., Horn, H.A., Figueiredo, L.H., van Hullebusch, E.D.: Leaching and selective zinc recovery from acidic leachates of zinc metallurgical leach residues. J. Hazard. Mater. 15(324), 71–82 (2017)
Daryabor, M., Ahmadi, A., Zilouei, H.: Solvent extraction of cadmium and zinc from sulphate solutions: comparison of mechanical agitation and ultrasonic irradiation. Ultrason. Sonochem. 1(34), 931–937 (2017)
Bagheri, H., Ghader, S., Hatami, N.: Solubility of ibuprofen in conventional solvents and supercritical CO2: evaluation of ideal and non-ideal models. Chem. Chem. Technol. 28(1), 1 (2019)
Behnajady, B., Moghaddam, J.: Selective leaching of zinc from hazardous As-bearing zinc plant purification filter cake. Chem. Eng. Res. Des. 1(117), 564–574 (2017)
Sobianowska-Turek, A.: Hydrometallurgical recovery of metals: Ce, La Co, Fe, Mn, Ni and Zn from the stream of used Ni-MH cells. Waste Manage. 1(77), 213–219 (2018)
Bagheri, H., Hashemipour, H., Mirzaie, M.: Investigation on hydrodynamic and formation of nano particle by RESS process: the numerical study. J. Mol. Liq. 1(281), 490–505 (2019)
Fernandes, A., Afonso, J.C., Dutra, A.J.: Hydrometallurgical route to recover nickel, cobalt and cadmium from spent Ni–Cd batteries. J. Power Sources. 15(220), 286–291 (2012)
Bagheri, H., Ghader, S.: Correlating ionic liquids density over wide range of temperature and pressure by volume shift concept. J. Mol. Liq. 1(236), 172–183 (2017)
Janiszewska, M., Markiewicz, A., Regel-Rosocka, M.: Hydrometallurgical separation of Co (II) from Ni(II) from model and real waste solutions. J. Clean Prod. 10(228), 746–754 (2019)
Liu, F., Ning, P.G., Cao, H.B., Zhang, Y.: Measurement and modeling for vanadium extraction from the (NaVO3+H2SO4+H2O) system by primary amine N1923. J. Chem. Thermodyn. 1(80), 13–21 (2015)
Mohammadzadeh, M., Bagheri, H., Ghader, S.: Study on extraction and separation of Ni and Zn using [bmim][PF6] IL as selective extractant from nitric acid solution obtained from zinc plant residue leaching. Arab. J. Chem. 13(6), 5821–5831 (2020)
Bagheri, H., Mansoori, G.A., Hashemipour, H.: A novel approach to predict drugs solubility in supercritical solvents for RESS process using various cubic EoS-mixing rule. J. Mol. Liq. 1(261), 174–188 (2018)
Iloeje, C.O., Jové Colón, C.F., Cresko, J., Graziano, D.J.: Gibbs energy minimization model for solvent extraction with application to rare-earths recovery. Environ. Sci. Technol. 53(13), 7736–7745 (2019)
Bagheri, H., Hashemipour, H., Ghader, S.: Population balance modeling: application in nanoparticle formation through rapid expansion of supercritical solution. Comput. Part. Mech. 6(4), 721–737 (2019)
Teng, T., Yi-Gui, L., Liang-Ping, Z.: An investigation of the thermodynamics of solvent extraction of metals I. Calculation of the activity coefficients of non-electrolytes in the UO2Cl2-TBP system. Hydrometallurgy 8(3), 261–272 (1982)
Bagheri, H., Mohebbi, A.: Prediction of critical temperature, critical pressure and acentric factor of some ionic liquids using Patel-Teja equation of state based on genetic algorithm. Korean J. Chem. Eng. 34(10), 2686–2702 (2017)
Sheikhi-Kouhsar, M., Bagheri, H., Raeissi, S.: Modeling of ionic liquid+polar solvent mixture molar volumes using a generalized volume translation on the Peng-Robinson equation of state. Fluid Phase Equilib. 395, 51–57 (2015)
Mörters, M., Bart, H.J.: Extraction equilibria of zinc with bis (2-ethylhexyl) phosphoric acid. J. Chem. Eng. Data 45(1), 82–85 (2000)
Tanaka, M.: Modelling of solvent extraction equilibria of Cu(II) from nitric and hydrochloric acid solutions with (β-hydroxyoxime). Hydrometallurgy 24(3), 317–331 (1990)
Lee, M.S., Ahn, J.G., Son, S.H.: Modeling of solvent extraction of zinc from sulphate solutions with D2EHPA. Mater. Trans. 42(12), 2548–2552 (2001)
Tkac, P., Paulenova, A., Vandegrift, G.F., Krebs, J.F.: Modeling of Pu (IV) extraction from acidic nitrate media by tri-n-butyl phosphate. J. Chem. Eng. Data 54(7), 1967–1974 (2009)
Juang, R.S., Su, J.Y.: Thermodynamic equilibria of the extraction of cobalt (II) from sulfate solutions with bis (2-ethylhexyl) phosphoric acid. Ind. Eng. Chem. Res. 31(10), 2395–2400 (1992)
Samson, E., Lemaire, G., Marchand, J., Beaudoin, J.J.: Modeling chemical activity effects in strong ionic solutions. Comput. Mater. Sci. 15(3), 285–294 (1999)
Haghtalab, A., Peyvandi, K.: Generalized electrolyte-UNIQUAC-NRF model for calculation of solubility and vapor pressure of multicomponent electrolytes solutions. J. Mol. Liq. 1(165), 101–112 (2012)
Cruz, J.L., Renon, H.: A new thermodynamic representation of binary electrolyte solutions nonideality in the whole range of concentrations. AlChE J. 24(5), 817–830 (1978)
Chen, C.C., Britt, H.I., Boston, J.F., Evans, L.B.: Local composition model for excess Gibbs energy of electrolyte systems. Part I: single solvent, single completely dissociated electrolyte systems. AlChE J. 28(4), 588–596 (1982)
Renon, H., Prausnitz, J.M.: Local compositions in thermodynamic excess functions for liquid mixtures. AlChE J. 14(1), 135–144 (1968)
Chen, C.C., Evans, L.B.: A local composition model for the excess Gibbs energy of aqueous electrolyte systems. AlChE J. 32(3), 444–454 (1986)
Haghtalab, A., Vera, J.H.: A nonrandom factor model for the excess Gibbs energy of electrolyte solutions. AlChE J. 34(5), 803–813 (1988)
Shi, D., Cui, B., Li, L., Xu, M., Zhang, Y., Peng, X., Zhang, L., Song, F., Ji, L.: Removal of calcium and magnesium from lithium concentrated solution by solvent extraction method using D2EHPA. Desalination 479, 114306 (2020)
Jafari, H., Abdollahi, H., Gharabaghi, M., Balesini, A.A.: Solvent extraction of zinc from synthetic Zn-Cd-Mn chloride solution using D2EHPA: Optimization and thermodynamic studies. Sep. Purif. Technol. 31(197), 210–219 (2018)
Li, G., Guo, S., Hu, J.: The influence of clay minerals and surfactants on hydrocarbon removal during the washing of petroleum-contaminated soil. Chem. Eng. J. 15(286), 191–197 (2016)
Vahidi, E., Rashchi, F., Moradkhani, D.: Recovery of zinc from an industrial zinc leach residue by solvent extraction using D2EHPA. Miner. Eng. 22(2), 204–206 (2009)
Alamdari, E.K., Moradkhani, D., Darvishi, D., Askari, M., Behnian, D.: Synergistic effect of MEHPA on co-extraction of zinc and cadmium with DEHPA. Miner. Eng. 17(1), 89–92 (2004)
Innocenzi, V., Veglio, F.: Separation of manganese, zinc and nickel from leaching solution of nickel-metal hydride spent batteries by solvent extraction. Hydrometallurgy 1(129), 50–58 (2012)
Babakhani, A., Rashchi, F., Zakeri, A., Vahidi, E.: Selective separation of nickel and cadmium from sulfate solutions of spent nickel-cadmium batteries using mixtures of D2EHPA and Cyanex 302. J. Power Sources. 1(247), 127–133 (2014)
Pereira, D.D., Rocha, S.D., Mansur, M.B.: Recovery of zinc sulphate from industrial effluents by liquid-liquid extraction using D2EHPA (di-2-ethylhexyl phosphoric acid). Sep. Purif. Technol. 53(1), 89–96 (2007)
Haghtalab, A., Peyvandi, K.: Electrolyte-UNIQUAC-NRF model for the correlation of the mean activity coefficient of electrolyte solutions. Fluid Phase Equilib. 281(2), 163–171 (2009)
Pitzer, K.S.: Electrolytes. From dilute solutions to fused salts. J. Am. Chem. Soc. 102(9), 2902–2906 (1980)
Mazloumi, S.H.: On the application of nonelectrolyte UNIQUAC-NRF model for strong aqueous electrolyte solutions. Fluid Phase Equilib. 15(417), 70–76 (2016)
Haghtalab, A., Asadollahi, M.A.: An excess Gibbs energy model to study the phase behavior of aqueous two-phase systems of polyethylene glycol+ dextran. Fluid Phase Equilib. 171(1–2), 77–90 (2000)
Prausnitz, J.M., Tavares, F.W.: Thermodynamics of fluid-phase equilibria for standard chemical engineering operations. AlChE J. 50(4), 739–761 (2004)
Reynel-Ávila, H.E., Bonilla-Petriciolet, A., Tapia-Picazo, J.C.: An artificial neural network-based NRTL model for simulating liquid-liquid equilibria of systems present in biofuels production. Fluid Phase Equilib. 15(483), 153–164 (2019)
Yu, S., Xu, X., Xing, W., Xue, F., Cheng, Y.: Solubility, thermodynamic parameters, and dissolution properties of gliclazide in seventeen pure solvents at temperatures from 278.15 to 318.15 K. J. Mol. Liq. 15(312), 113425 (2020)
Ravichandran, A., Khare, R., Chen, C.C.: Predicting NRTL binary interaction parameters from molecular simulations. AlChE J. 64(7), 2758–2769 (2018)
Anderson, T.F., Prausnitz, J.M.: Application of the UNIQUAC equation to calculation of multicomponent phase equilibria. 1. Vapor-liquid equilibria. Ind. Eng. Chem. Process. Des. Dev. 17(4), 552–561 (1978)
Safarzadeh, M.S., Moradkhani, D., Ilkhchi, M.O., Golshan, N.H.: Determination of the optimum conditions for the leaching of Cd–Ni residues from electrolytic zinc plant using statistical design of experiments. Sep. Purif. Technol. 58(3), 367–376 (2008)
Lasheen, T.A., El-Hazek, M.N., Helal, A.S., El-Nagar, W.: Recovery of manganese using molasses as reductant in nitric acid solution. Int. J. Miner. Met. Mater. 92(3–4), 109–114 (2009)
Sheik, A.R., Ghosh, M.K., Sanjay, K., Subbaiah, T., Mishra, B.K.: Dissolution kinetics of nickel from spent catalyst in nitric acid medium. J. Taiwan Inst. Chem. Eng. 44(1), 34–39 (2013)
Oza, R., Shah, N., Patel, S.: Recovery of nickel from spent catalysts using ultrasonication-assisted leaching. J. Chem. Technol. Biotechnol. 86(10), 1276–1281 (2011)
MacCarthy, J., Nosrati, A., Skinner, W., Addai-Mensah, J.: Atmospheric acid leaching mechanisms and kinetics and rheological studies of a low grade saprolitic nickel laterite ore. Hydrometallurgy 1(160), 26–37 (2016)
Balesini-Aghdam, A.A., Yoozbashizadeh, H., Moghaddam, J.: Direct hydrometallurgical separation of Zn(II) from brine leaching solution of zinc filter cake by simple solvent extraction process. Physicochem. Probl. Miner. Process. 55(3), 667–678 (2019)
Darvishi, D., Haghshenas, D.F., Alamdari, E.K., Sadrnezhaad, S.K., Halali, M.: Synergistic effect of cyanex 272 and cyanex 302 on separation of cobalt and nickel by D2EHPA. Hydrometallurgy 77(3–4), 227–238 (2005)
Wei, W., Cho, C.W., Kim, S., Song, M.H., Bediako, J.K., Yun, Y.S.: Selective recovery of Au (III), Pt (IV), and Pd (II) from aqueous solutions by liquid-liquid extraction using ionic liquid Aliquat-336. J. Mol. Liq. 1(216), 18–24 (2016)
Ahmadi, H., Peyvandi, K.: Electrolyte-UNIQUAC-NRF model based on ion specific parameters for the correlation of mean activity coefficients of electrolyte solutions. J. Solution Chem. 46, 1202–1219 (2017)
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mohammadzadeh, M., Bagheri, H. & Ghader, S. Solvent Extraction of Nickel and Zinc from Nitric Acid Solution Using D2EHPA: Experimental and Modeling. J Solution Chem 51, 424–447 (2022). https://doi.org/10.1007/s10953-022-01151-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10953-022-01151-5