Skip to main content

Advertisement

Log in

Fabrication of Silicon Carbide (SiC) Coatings from Pyrolysis of Polycarbosilane/Aluminum

  • Published:
Journal of Inorganic and Organometallic Polymers and Materials Aims and scope Submit manuscript

Abstract

The SiC coatings were fabricated by the pyrolysis of polycarbosilane (PCS)/aluminum, in which PCS acts as precermaic precursor of SiC and aluminum (Al) powder acts as an active filler to both compensate the volume shrinkage of SiC coatings during pyrolysis and enhance the adhesion of SiC coatings with Fecralloy substrate. SiC coatings as thick as ~35 μm without cracking can be fabricated through our approach. Microstructural analysis revealed that the SiC coatings were composed of α-Al2O3 and β-SiC. Hardness and modulus of the SiC coatings as measured by nano-indentation were 12.2 ± 4.0 and 153.7 ± 47.0 GPa, respectively.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. S.R. Shah, R. Raj, J. Am. Ceram. Soc. 90, 516 (2007)

    Article  CAS  Google Scholar 

  2. J.D. Torrey, R.K. Bordia, J. Am. Ceram. Soc. 91, 41 (2008)

    Article  CAS  Google Scholar 

  3. M. Günthner, T. Kraus, A. Dierdorf, D. Decker, W. Krenkel, G. Motz, J. Eur. Ceram. Soc 89, 2061 (2009)

    Article  Google Scholar 

  4. J. Zou, H. Chen, A. Chunder, Y. Yu, Q. Huo, L. Zhai, Adv. Mater. 20, 3337 (2008)

    Article  CAS  Google Scholar 

  5. J.D. Torrey, R.K. Bordia, J. Am. Ceram. Soc. 22, 1959 (2007)

    CAS  Google Scholar 

  6. R. Raj, J. Am. Ceram. Soc. 76, 2147 (1993)

    Article  CAS  Google Scholar 

  7. R. Riedel, G. Mera, R. Hauser, A. Klonczynski, J. Ceram. Soc. Jpn. 114, 425 (2006)

    Article  CAS  Google Scholar 

  8. P. Colombo, R. Riedel, G.D. Soraru, H.J. Kleebe, Polymer Derived Ceramics: From Nano-Structure to Application ((DEStech Publications, Inc., Lancaster, 2009)

    Google Scholar 

  9. A.M. Limarga, S. Widjaja, T.H. Yip, Surf. Coat. Technol. 197, 93 (2005)

    Article  CAS  Google Scholar 

  10. J.W. Lee, C.H. Lee, H.J. Kim, J. Ceram. Proc. Res 2, 113 (2001)

    Google Scholar 

  11. D. Probst, H. Hoche, Y. Zhou, R. Hauser, T. Stelzner, H. Scheerer, Surf. Coat. Technol. 200, 355 (2005)

    Article  CAS  Google Scholar 

  12. D. Allebrandt, H. Hoche, H. Scheerer, E. Broszeit, C. Berger, Surf. Coat. Technol 201, 5172 (2007)

    Article  CAS  Google Scholar 

  13. K. Izumi, N. Minami, Y. Uchida, Key Eng. Mater. 150, 77 (1998)

    Article  CAS  Google Scholar 

  14. J. Zou, L. Liu, H. Chen, S.I. Khondaker, R.D. McCullough, Q. Huo, L. Zhai, Adv. Mater. 20, 2055 (2008)

    Article  CAS  Google Scholar 

  15. E. Kroke, Y.L. Li, C. Konetschny, E. Lecomte, C. Fasel, R. Riedel, Mater. Sci. Eng. Res. 26, 97 (2000)

    Article  Google Scholar 

  16. R.M. Laine, F. Babonneau, Chem. Mater. 5, 260 (1993)

    Article  CAS  Google Scholar 

  17. M. Birot, J.P. Pillot, J. Dunogues, Chem. Rev. 95, 1443 (1995)

    Article  CAS  Google Scholar 

  18. P. Greil, Adv. Eng. Mater. 2, 339 (2000)

    Article  CAS  Google Scholar 

  19. P. Greil, M. Seibold, J. Mater. Sci. 27, 1053 (1992)

    Article  CAS  Google Scholar 

  20. S.H. Lee, M. Weinmann, P. Gerstel, F. Aldinger, Scripta Mater. 59, 607 (2008)

    Article  CAS  Google Scholar 

  21. M. Weinmann, A. Zern, F. Aldinger, Adv. Mater. 13, 1704 (2001)

    Article  CAS  Google Scholar 

  22. E. Kockrick, R. Frind, M. Rose, U. Petasch, W. Böhlmann, D. Geiger, M. Herrmann, S. Kaskel, J. Mater. Chem. 19, 1543 (2009)

    Article  CAS  Google Scholar 

  23. P. Colombo, T.G. Roisman, M. Scheffler, P. Buhler, P. Greil, J. Am. Ceram. Soc. 84, 2265 (2001)

    Article  CAS  Google Scholar 

  24. X.-B. Yan, L. Gottardo, S. Bernard, P. Dibandjo, A. Brioude, H. Moutaabbid, P. Miele, Chem. Mater. 20, 6325 (2008)

    Article  CAS  Google Scholar 

  25. P. Miele, S. Bernard, D. Cornu, B. Toury, Soft Mater. 4, 249 (2007)

    Article  Google Scholar 

  26. S. Yajima, J. Hayashi, M. Omori, K. Okamura, Nature 261, 683 (1976)

    Article  CAS  Google Scholar 

  27. Y.X. Yu, Y.D. Guo, X. Cheng, Y. Zhang, J. Mater. Chem. 19, 5637 (2009)

    Article  CAS  Google Scholar 

  28. J.C. Pivin, P. Colombo, J. Mater. Sci. 32, 6175 (1997)

    Article  CAS  Google Scholar 

  29. P. Colombo, J. Am. Ceram. Soc. 80, 2333 (1997)

    Article  CAS  Google Scholar 

  30. J. Zou, Y. Zhao, W. Shi, Polym. Adv. Technol 16(1), 55 (2005)

    Google Scholar 

  31. M.R. Mucalo, N.B. Milestone, J. Mater. Sci. 29, 5934 (1994)

    Article  CAS  Google Scholar 

  32. S.M. Zhu, W.G. Fahreholtz, G.E. Hilmas, Scripta Mater. 59, 123 (2008)

    Article  CAS  Google Scholar 

  33. E.L. Corral, R.E. Loehman, J. Am. Ceram. Soc. 91, 1 (2008)

    Google Scholar 

  34. M. Schulz, Adv. Appl. Ceram. 108, 454 (2009)

    Article  CAS  Google Scholar 

  35. L. Liew, W. Zhang, L. An, S. Shah, R. Lou, Y. Liu, T. Cross, K. Anseth, V. Bright, R. Raj, Am. Ceram. Soc. Bull. 80, 25 (2001)

    CAS  Google Scholar 

  36. Z.F. Xie, S.R. Wang, Z.H. Chen, J. Inorg. Organomet. Polym. Mater. 16, 69 (2006)

    Article  CAS  Google Scholar 

  37. Y.Z. Zhu, Z.R. Huang, S.M. Dong, M. Yuan, D.L. Jiang, Phys. Stat. Sol. (RRL) 1, 59 (2007)

    Article  Google Scholar 

  38. M. Narisawa, H. Kado, R. Mori, M. Yoshida, H. Mabuchi, A. Kohyama, M. Satoh, J. Ceram. Soc. Jpn. 115, 982 (2007)

    Article  CAS  Google Scholar 

  39. J.D. Torrey, R.K. Bordia, C.H. Henager Jr., Y. Blum, Y. Shin, W.D. Samuels, J. Mater. Sci. 41, 4617 (2006)

    Article  CAS  Google Scholar 

  40. W.C. Oliver, G.M. Pharr, J. Mater. Res 19, 3 (2004)

    Article  CAS  Google Scholar 

  41. D. Galusek, F.R. Riley, R. Riedel, J. Am. Ceram. Soc. 84, 1164 (2001)

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The authors thank the support of China Scholarship Council. We also thank Dr. Ian Shapiro and Dr. Libo Deng for the very helpful discussions.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Daxiang Yang or Yuxi Yu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Yang, D., Yu, Y., Zhao, X. et al. Fabrication of Silicon Carbide (SiC) Coatings from Pyrolysis of Polycarbosilane/Aluminum. J Inorg Organomet Polym 21, 534–540 (2011). https://doi.org/10.1007/s10904-011-9481-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10904-011-9481-y

Keywords

Navigation