Abstract
The SiC coatings were fabricated by the pyrolysis of polycarbosilane (PCS)/aluminum, in which PCS acts as precermaic precursor of SiC and aluminum (Al) powder acts as an active filler to both compensate the volume shrinkage of SiC coatings during pyrolysis and enhance the adhesion of SiC coatings with Fecralloy substrate. SiC coatings as thick as ~35 μm without cracking can be fabricated through our approach. Microstructural analysis revealed that the SiC coatings were composed of α-Al2O3 and β-SiC. Hardness and modulus of the SiC coatings as measured by nano-indentation were 12.2 ± 4.0 and 153.7 ± 47.0 GPa, respectively.
Similar content being viewed by others
References
S.R. Shah, R. Raj, J. Am. Ceram. Soc. 90, 516 (2007)
J.D. Torrey, R.K. Bordia, J. Am. Ceram. Soc. 91, 41 (2008)
M. Günthner, T. Kraus, A. Dierdorf, D. Decker, W. Krenkel, G. Motz, J. Eur. Ceram. Soc 89, 2061 (2009)
J. Zou, H. Chen, A. Chunder, Y. Yu, Q. Huo, L. Zhai, Adv. Mater. 20, 3337 (2008)
J.D. Torrey, R.K. Bordia, J. Am. Ceram. Soc. 22, 1959 (2007)
R. Raj, J. Am. Ceram. Soc. 76, 2147 (1993)
R. Riedel, G. Mera, R. Hauser, A. Klonczynski, J. Ceram. Soc. Jpn. 114, 425 (2006)
P. Colombo, R. Riedel, G.D. Soraru, H.J. Kleebe, Polymer Derived Ceramics: From Nano-Structure to Application ((DEStech Publications, Inc., Lancaster, 2009)
A.M. Limarga, S. Widjaja, T.H. Yip, Surf. Coat. Technol. 197, 93 (2005)
J.W. Lee, C.H. Lee, H.J. Kim, J. Ceram. Proc. Res 2, 113 (2001)
D. Probst, H. Hoche, Y. Zhou, R. Hauser, T. Stelzner, H. Scheerer, Surf. Coat. Technol. 200, 355 (2005)
D. Allebrandt, H. Hoche, H. Scheerer, E. Broszeit, C. Berger, Surf. Coat. Technol 201, 5172 (2007)
K. Izumi, N. Minami, Y. Uchida, Key Eng. Mater. 150, 77 (1998)
J. Zou, L. Liu, H. Chen, S.I. Khondaker, R.D. McCullough, Q. Huo, L. Zhai, Adv. Mater. 20, 2055 (2008)
E. Kroke, Y.L. Li, C. Konetschny, E. Lecomte, C. Fasel, R. Riedel, Mater. Sci. Eng. Res. 26, 97 (2000)
R.M. Laine, F. Babonneau, Chem. Mater. 5, 260 (1993)
M. Birot, J.P. Pillot, J. Dunogues, Chem. Rev. 95, 1443 (1995)
P. Greil, Adv. Eng. Mater. 2, 339 (2000)
P. Greil, M. Seibold, J. Mater. Sci. 27, 1053 (1992)
S.H. Lee, M. Weinmann, P. Gerstel, F. Aldinger, Scripta Mater. 59, 607 (2008)
M. Weinmann, A. Zern, F. Aldinger, Adv. Mater. 13, 1704 (2001)
E. Kockrick, R. Frind, M. Rose, U. Petasch, W. Böhlmann, D. Geiger, M. Herrmann, S. Kaskel, J. Mater. Chem. 19, 1543 (2009)
P. Colombo, T.G. Roisman, M. Scheffler, P. Buhler, P. Greil, J. Am. Ceram. Soc. 84, 2265 (2001)
X.-B. Yan, L. Gottardo, S. Bernard, P. Dibandjo, A. Brioude, H. Moutaabbid, P. Miele, Chem. Mater. 20, 6325 (2008)
P. Miele, S. Bernard, D. Cornu, B. Toury, Soft Mater. 4, 249 (2007)
S. Yajima, J. Hayashi, M. Omori, K. Okamura, Nature 261, 683 (1976)
Y.X. Yu, Y.D. Guo, X. Cheng, Y. Zhang, J. Mater. Chem. 19, 5637 (2009)
J.C. Pivin, P. Colombo, J. Mater. Sci. 32, 6175 (1997)
P. Colombo, J. Am. Ceram. Soc. 80, 2333 (1997)
J. Zou, Y. Zhao, W. Shi, Polym. Adv. Technol 16(1), 55 (2005)
M.R. Mucalo, N.B. Milestone, J. Mater. Sci. 29, 5934 (1994)
S.M. Zhu, W.G. Fahreholtz, G.E. Hilmas, Scripta Mater. 59, 123 (2008)
E.L. Corral, R.E. Loehman, J. Am. Ceram. Soc. 91, 1 (2008)
M. Schulz, Adv. Appl. Ceram. 108, 454 (2009)
L. Liew, W. Zhang, L. An, S. Shah, R. Lou, Y. Liu, T. Cross, K. Anseth, V. Bright, R. Raj, Am. Ceram. Soc. Bull. 80, 25 (2001)
Z.F. Xie, S.R. Wang, Z.H. Chen, J. Inorg. Organomet. Polym. Mater. 16, 69 (2006)
Y.Z. Zhu, Z.R. Huang, S.M. Dong, M. Yuan, D.L. Jiang, Phys. Stat. Sol. (RRL) 1, 59 (2007)
M. Narisawa, H. Kado, R. Mori, M. Yoshida, H. Mabuchi, A. Kohyama, M. Satoh, J. Ceram. Soc. Jpn. 115, 982 (2007)
J.D. Torrey, R.K. Bordia, C.H. Henager Jr., Y. Blum, Y. Shin, W.D. Samuels, J. Mater. Sci. 41, 4617 (2006)
W.C. Oliver, G.M. Pharr, J. Mater. Res 19, 3 (2004)
D. Galusek, F.R. Riley, R. Riedel, J. Am. Ceram. Soc. 84, 1164 (2001)
Acknowledgments
The authors thank the support of China Scholarship Council. We also thank Dr. Ian Shapiro and Dr. Libo Deng for the very helpful discussions.
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Yang, D., Yu, Y., Zhao, X. et al. Fabrication of Silicon Carbide (SiC) Coatings from Pyrolysis of Polycarbosilane/Aluminum. J Inorg Organomet Polym 21, 534–540 (2011). https://doi.org/10.1007/s10904-011-9481-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10904-011-9481-y