Abstract
Osteochondral defects affect both of cartilage and subchondral areas, thus it poses a significant challenge to simultaneously regenerate two parts in orthopedics. Tissue engineering strategy is currently regarded as the most promising way to repair osteochondral defects. This study focuses on developing a multilayered scaffold with enhanced interface bonding through 3D printing. One-shot printing process enables control over material composition, pore structure, and size in each region of the scaffold, while realizes seamlessly integrated construct as well. The scaffold was designed to be triphasic: a porous bone layer composed of alginate sodium (SA) and mesoporous bioactive glasses (MBG), an intermediate dense layer also composed of SA and MBG and a cartilaginous layer composed of SA. The mechanical strength including the interface adhesion strength between layers were characterized. The results indicated that SA crosslinking after 3D printing anchored different materials together and integrated all regions. Additional scaffold soaking in simulated body fluid (SBF) and cell culture medium induced apatite deposition and had weakened the compressive and tensile strengths, while no layer dislocation or delamination occurred.

This is a preview of subscription content, access via your institution.






References
Hunziker EB. Articular cartilage repair: basic science and clinical progress, a review of the current status and prospects. Osteoarthr Cartil. 2002;10:432–63.
Pan J, Zhou X, Li W, Novotny JE, Doty SB, Wang L. In situ measurement of transport between subchondral bone and articular cartilage. J Orthop Res. 2010;27:1347–52.
Cole BJ, Busam M. Surgical management of articular cartilage defects in the knee. J Bone Jt Surg Am. 2009;91:1778–90.
Levingstone TJ, Matsiko A, Dickson GR, O’Brien FJ, Gleeson JP. A biomimetic multi-layered collagen-based scaffold for osteochondral repair. Acta Biomater. 2014;10:1996–2004.
Zhang L, Hu J, Athanasiou KA. The role of tissue engineering in articular cartilage repair and regeneration. Crit Rev Biomed Eng. 2009;37:1–57.
Tamaddon M, Wang L, Liu Z, Liu C. Osteochondral tissue repair in osteoarthritic joints: clinical challenges and opportunities in tissue engineering. Bio-Des Manuf. 2018;1:101–14.
Jia S, Wang J, Zhang T, Pan W, Li Z, He X. Multilayered scaffold with a compact interfacial layer enhances osteochondral defect repair. ACS Appl Mater Inter. 2018;10:20296–305.
Longley R, Ferreira AM, Gentile P. Recent approaches to the manufacturing of biomimetic multi-phasic scaffolds for osteochondral regeneration. Int J Mol Sci. 2018;19:1755.
Holmes B, Zhu W, Li J, Lee JD, Zhang LG. Development of novel three-dimensional printed scaffolds for osteochondral regeneration. Tissue Eng Part A. 2015;21:403–15.
Kang H, Zeng YZ, Varghese S. Functionally graded multilayer scaffolds for in vivo osteochondral tissue engineering. Acta Biomater. 2018;78:365–77.
Engler AJ, Sen S, Sweeney HL, Discher DE. Matrix elasticity directs stem cell lineage specification. Cell. 2006;126:677–89.
Nukavarapu SP, Dorcemus DL. Osteochondral tissue engineering: current strategies and challenges. Biotechnol Adv. 2013;31:706–21.
Levingstone TJ, Ramesh A, Brady RT, Brama PAJ, Kearney C, Gleeson JP. Cell-free multi-layered collagen-based scaffolds demonstrate layer specific regeneration of functional osteochondral tissue in caprine joints. Biomaterials. 2016;87:69–81.
H Da, S Jia, G Meng, J Cheng, W Zhou, Z Xiong. The impact of compact layer in biphasic scaffold on osteochondral tissue engineering. Plos One. 2013;8. https://doi.org/10.1371/journal.pone.0054838.
Sachlos E, Czernuszka JT. Making tissue engineering scaffolds work. Review: the application of solid freeform fabrication technology to the production of tissue engineering scaffolds. Eur Cells Mater. 2003;5:29–39.
Klein TJ, Malda J, Sah RL, Hutmacher DW. Tissue engineering of articular cartilage with biomimetic zones. Tissue Eng Part B. 2009;15:143–57.
Harley BA, Lynn AK, Wissner-Gross Z, Bonfield W, Yannas IV, Gibson LJ. Design of a multiphase osteochondral scaffold III: fabrication of layered scaffolds with continuous interfaces. J Biomed Mater Res A. 2010;92:1078–93.
Chen GP, Tanaka J, Tateishi T. Osteochondral tissue engineering using a PLGA-collagen hybrid mesh. Mat Sci Eng C-Bio S. 2006;26:124–9.
Huang T, Fan C, Zhu M, Zhu Y, Zhang W, Li L. 3D-printed scaffolds of biomineralized hydroxyapatite nanocomposite on silk fibroin for improving bone regeneration. Appl Surf Sci. 2019;467:345–53.
Li L, Hu H, Zhu Y, Zhu M, Liu Z. 3D-printed ternary SiO2-CaO-P2O5 bioglass-ceramic scaffolds with tunable compositions and properties for bone regeneration. Ceram Int. 2019;45:10997–1005.
Du X, Fu S, Zhu Y. 3D printing of ceramic-based scaffolds for bone tissue engineering: an overview. J Mater Chem B. 2018;6:4397–412.
Moxon SR, Cooke ME, Cox SC, Snow M, Jeys L, Jones SW, Smith AM, Grover LM. Suspended manufacture of biological structures. Adv Mater. 2017;29:1605594.
Rotbaum Y, Puiu C, Rittel MD. Quasi-static and dynamic in vitro mechanical response of 3D printed scaffolds with tailored pore size and architectures. Mater Sci Eng. 2019;96:176–82.
Roseti L, Parisi V, Petretta M, Cavallo C, Desando G, Bartolotti L, Grigolo B. Scaffolds for bone tissue engineering: state of the art and new perspectives. Mater Sci Eng C. 2017;78:1246–62.
Zhao S, Zhang J, Zhu M, et al. Effects of functional groups on the structure, physicochemical and biological properties of mesoporous bioactive glass scaffolds. J Mater Chem B. 2014;3:1612–23.
Zhao F, Zhang W, Fu X, Xie W, Chen X. Fabrication and characterization of bioactive glass/alginate composite scaffolds by a self-crosslinking processing for bone regeneration. RSC Adv. 2016;6:91201–8.
Castro NJ, O’Brien J, Zhang L. Integrating biologically inspired nanomaterials and table-top stereolithography for 3D printed biomimetic osteochondral scaffolds. Nanoscale. 2015;7:14010–22.
Shim JH, Jang KM, Hahn SK, Park JY, Jung H, Oh K. Three-dimensional bioprinting of multilayered constructs containing human mesenchymal stromal cells for osteochondral tissue regeneration in the rabbit knee joint. Biofabrication. 2016;8:014102.
Gao F, Xu Z, Liang Q, Liu B, Li H, Wu Y. Direct 3D printing of high strength biohybrid gradient hydrogel scaffolds for efficient repair of osteochondral defect. Adv Funct Mater. 2018;28:1706644.
Domingos M, Chiellini F, Gloria A, Ambrosio L, Bartolo PJ, Chiellini E. BioExtruder: study of the influence of process parameters on PCL scaffolds properties. In: Bartolo PJ, (ed.). Innovative developments in design and manufacturing—advanced research in virtual and rapid prototyping. Oxford: Taylor & Francis; 2009. p. 67–73.
Augst AD, Kong HJ, Mooney DJ. Alginate hydrogels as biomaterials. Macromol Biosci. 2006;6:623–33.
Stagnaro P, Schizzi I, Utzeri R, Marsano E, Castellano M. Alginate-polymethacrylate hybrid hydrogels for potential osteochondral tissue regeneration. Carbohyd Polym. 2018;185:56–62.
Zhu M, Zhang J, Zhao S, Zhu Y. Three-dimensional printing of cerium-incorporated mesoporous calcium-silicate scaffolds for bone repair. J Mater Sci. 2016;51:836–44.
Cai L, Lin D, Chai Y, Yuan Y, Liu C. MBG scaffolds containing chitosan microspheres for binary delivery of IL-8 and BMP-2 for bone regeneration. J Mater Chem B. 2018;6:4453–65.
Yan X, Yu C, Zhou X, Tang J, Zhao D. Highly ordered mesoporous bioactive glasses with superior in vitro bone-forming bioactivities. Angew Chem Int Ed. 2004;43:5980–4.
Martin I, Miot S, Barbero A, Jakob M, Wendt D. Osteochondral tissue engineering. J Biomech. 2007;40:750–65.
Ramaswamy Y, Wu C, Zhou H, Zreiqat H. Biological response of human bone cells to zinc-modified Ca-Si-based ceramics. Acta Biomater. 2008;4:1487–97.
Acknowledgements
The authors gratefully acknowledge support a grant from the Shanghai Natural Science Foundation (No.19ZR1435100) and National Natural Science Foundation of China (No.51673212).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Zhu, M., He, X., Xin, C. et al. 3D printing of an integrated triphasic MBG-alginate scaffold with enhanced interface bonding for hard tissue applications. J Mater Sci: Mater Med 31, 113 (2020). https://doi.org/10.1007/s10856-020-06459-6
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10856-020-06459-6