Abstract
In order to eliminate micro-cracks in the monolithic hydroxyapatite (HA) and composite hydroxyapatite/carbon nanotube (HA/CNT) coatings, novel HA/TiO2/CNT nanocomposite coatings on Ti6Al4V were attempted to fabricate by a single-step electrophoretic codeposition process for biomedical applications. The electrophoretically deposited layers with difference contents of HA, TiO2 (anatase) and CNT nanoparticles were sintered at 800°C for densification with thickness of about 7–10 μm. A dense and crack-free coating was achieved with constituents of 85 wt% HA, 10 wt% TiO2 and 5 wt% CNT. Open-circuit potential measurements and cyclic potentiodynamic polarization tests were used to investigate the electrochemical corrosion behavior of the coatings in vitro conditions (Hanks’ solution at 37°C). The HA/TiO2/CNT coatings possess higher corrosion resistance than that of the Ti6Al4V substrate as reflected by nobler open circuit potential and lower corrosion current density. In addition, the surface hardness and adhesion strength of the HA/TiO2/CNT coatings are higher than that of the monolithic HA and HA/CNT coatings without compromising their apatite forming ability. The enhanced properties were attributed to the nanostructure of the coatings with the appropriate TiO2 and CNT contents for eliminating micro-cracks and micro-pores.
Similar content being viewed by others
References
Long M, Rack HJ. Titanium alloys in total joint replacement—a materials science perspective. Biomaterials. 1998;19:1621–39.
Liu X, Chu PK, Ding C. Surface modification of titanium, titanium alloys, and related materials for biomedical applications. Mater Sci Eng. 2004;47:49–121.
Li TT, Lee JH, Kobayashi T, Aoki H. Hydroxyapatite coating by dipping method, and bone bonding strength. J Mater Sci Mater Med. 1996;7:355–7.
Chen J, Wolke JGC, de Groot H. Microstructure and crystallinity in hydroxyapatite coatings. Biomaterials. 1994;15:396–9.
Kay JF. Calcium phosphate coatings for dental implants: current status and future potential. Dent Clin North Am. 1992;36:1–18.
Eliaz N, Sridhar MT, Mudali UK, Raj B. Electrochemical and electrophoretic deposition of hydroxyapatite for orthopaedic applications. Surf Eng. 2005;21:238–42.
Lusquinos F, Pou J, Arias JL, Boutinguiza M, Leon B, Perez-Amor M. Alloying of hydroxyapatite onto Ti6Al4V by high power laser irradiation. J Mater Sci Mater Med. 2002;13:601–5.
Laxmidhar B, Meili L. A review on fundamentals and applications of electrophoretic depositions (EPD). Prog Mater Sci. 2000;52:1–61.
Wang C, Ma J, Cheng W, Zhang RF. Thick hydroxyapatite coating by electrophoretic deposition. Mater Lett. 2002;57:99–105.
Zheng XB, Ding CX. Characterization of plasma-sprayed hydroxyapatite/TiO2 composite coatings. J Therm Spray Technol. 2000;9:520–5.
Wei M, Ruys AJ, Swain MV, Kim SH, Milthorpe BK. Interfacial bond strength of electrophoretically deposited hydroxyapatite coatings on metals. J Mater Sci. 1999;10:401–9.
Zhang EL, Yang K. Coating of calcium phosphate on biometallic materials by electrophoretic deposition. Trans Nonferrous Met Soc China. 2005;15:957–64.
Catledge SA, Fries M, Vohra YK. Nanostructured surface modification for biomedical implants. Encyclopedia of Nanoscience and Nanotechnology, vol. X, California: American Scientific Publishers; 2003. p.14.
Boccaccini AR, Cho J, Subhani T, Kaya C, Kaya F. Electrophoretic deposition of carbon nanotube-ceramic nanocomposites. J Eur Ceram Soc. 2010;30:1115–29.
Boccaccini AR, Keim S, Ma R, Li Y, Zhitomirsky I. Electrophoretic deposition of biomaterials. J R Soc Interface. 2010;7:S581–613.
Nieh TG, Wadsworth J. Hall-Petch relation in nanocrystalline solids. Scripta Met. 1991;25:955–8.
Lin C, Han H, Zhang F, Li A. Electrophoretic deposition of HA/MWNTs composite coating for biomaterial applications. J Mater Sci Mater Med. 2008;19:2569–74.
Kaya C. Electrophoretic deposition of carbon nanotube-reinforced hydroxyapatite bioactive layers on Ti–6Al–4 V alloys for biomedical applications. Ceram Int. 2008;34:1843–7.
Kaya C, Singh I, Boccaccini AR. Multi-walled carbon nanotube reinforced hydroxyapatite layers on Ti6AI4 V medical implants by electrophoretic deposition (EPD). Adv Eng Mater. 2008;10:1–8.
Kaya C, Kaya F, Cho J, Roether JA, Boccaccini AR. Carbon nanotube-reinforced hydroxyapatite coatings on metallic implants using electrophoretic deposition. Key Eng Mater. 2009;412:93–7.
Kwok CT, Wong PK, Cheng FT, Man HC. Characterization and corrosion behavior of hydroxyapatite coatings on Ti6Al4V fabricated by electrophoretic deposition. Appl Surf Sci. 2009;255:6736–44.
Bai Y, Neupane MP, Parks IS, Lee MH, Bae TS, Watari F, Uo M. Electrophoretic deposition of carbon nanotubes-hydroxyapatite nanocomposites on titanium substrate. Mater Sci Eng. 2010;30:1043–9.
Zhang B, Kwok CT, Cheng FT, Man HC. Fabrication of Nano-structured HA/CNT coatings on Ti6Al4V by electrophoretic deposition for biomedical applications. J Nanosci Nanotechnol. 2011 (In press).
Albayrank O, El-Atwani O, Altintas S. Hydroxyapatite coating on titanium substrate by electrophoretic deposition method: effects of titanium dioxide inner layer on adhesion strength and hydroxyapatite decomposition. Surf Coat Technol. 2008;202:2482–7.
Bae JC, Yoon YJ, Lee SJ, Baik HK. Field emission properties of carbon nanotubes deposited by electrophoresis. Phys B. 2002;323:168–70.
Mondragon-Cortez P, Vargas-Gutierrez G. Electrophoretic deposition of hydroxyapatite submicron particles at high voltages. Mater Lett. 2004;58:1336–9.
Cho J, Schaab S, Roether JA, Boccaccini AR. Nanostructured carbon nanotube/TiO2 composite coatings using electrophoretic deposition (EPD). J Nanopart Res. 2008;10:99–105.
Gomez-Vega JM, Saiz E, Tomsia AP. Glass-based coating for titanium implant alloys. J Biomed Mater Res. 1999;46:549–59.
Berndt CC, Haddad GN, Farmer AJD, Gross KA. Thermal spraying for bioceramic applications. Metals Forum. 1990;14:161–73.
ASTM Standard G61-94, Conducting cyclic potentiodynamic polarization measurements for localized corrosion susceptibility in iron-, nickel-, or cobalt-based alloys, ASTM Standards, ASTM, PA, USA (1994).
International Standard ISO 13779-4, Implants for surgery–Hydroxyapatite–Part 4: Determination of coating adhesion strength; 2002.
Wei M, Ruys AJ, Milthorpe BK, Sorrell CC. Precipitation of hydroxyapatite nano-particle: effects of precipitation method on electrophoretic deposition. J Mater Sci. 2005;16:319–24.
Yutaka M, Ryuji F, Hiroshi K, Hideki T, Eiji N, Masaki T, Makoto S, Akihiko F, Xinluo Z, Sumio I, Yoshinori A. Multiwalled carbon nanotubes grown in hydrogen atmosphere: an X-ray diffraction study. Phys Rev B. 2001;64:0731051.
Contu F, Elsener B, Hohni H. Characterization of implant materials in fetal bovine serum and sodium sulfate by electrochemical impedance spectroscopy, I: mechanically polished samples. J Biomed Mater Res. 2002;62:412–21.
Hugh C, editor. Encyclopedia Britannica. 11th ed. UK: Cambridge University Press; 1911.
Sarkar P, Nicholson PS. Electrophoretic deposition (EPD): mechanisms, kinetics, and application to ceramics. J Am Ceram Soc. 1996;79:1987–2002.
Mizutani T, Uchida S, Fujishiro Y, Sato Y. Synthesis of monodispersed hydroxyapatite using calcium polyphosphate gels as precursors. Br Ceram Trans. 1998;97:105–11.
Nie X, Leyland A, Matthews A. Deposition of layered bioceramic hydroxyapatite/TiO2 coatings on titanium alloys using a hybrid technique of micro-arc oxidation and electrophoresis. Surf Coat Technol. 2000;125:407–14.
Narayanan R, Seshadri SK. Synthesis and corrosion of functionally gradient TiO2 and hydroxyapatite coatings on Ti–6Al–4 V. Mater Chem Phys. 2007;106:406–11.
Lavos-Valereto IC, Costa I, Wolynec S. The electrochemical behavior of Ti-6Al-7Nb alloy with and without plasma-sprayed hydroxyapatite coating in Hanks’ solution. J Biomed Mater Res. 2002;63:664–70.
Zhang Z, Dunn MF, Xiao TD, Tomsia AP, Saiz E. Nanostructured hydroxyapatite coatings for improved adhesion and corrosion resistance for medical implants. Nanotech and Biotech Convergence, Stamford: Stamford; 6–7 May 2002. p. 291–296.
Lahiri D, Benaduce AP, Rouzaud F, Solomon J, Keshri AK, Kos L, Agarwal A. Wear behavior and in vitro cytotoxicity of wear debris generated from hydroxyapatite–carbon nanotube composite coating. J Biomed Mater Res. 2011;96:1–12.
Oh I, Nomura N, Chiba A, Murayama Y, Masahashi N, Lee B, Hanada S. Microstructures and bond strengths of plasma-sprayed hydroxyapatite coatings on porous titanium substrates. J Mater Sci Mater Med. 2005;16:635–40.
Himann RB, Kurzweg H, Vu TA. Hydroxyapatite-bond coat systems for improved mechanical and biological performance of hip implants. In: Proceedings of the 15th International Thermal Spray Conference, France, 1998; p. 999–1005.
Jarernboon W, Pimanpang S, Maensiri S, Swatsitang E, Amornkitbamrung V. Effects of multiwall carbon nanotubes in reducing microcrack formation on electrophoretically deposited TiO2 film. J Alloy Compd. 2009;476:840–6. doi:10.1016/j.jallcom.2008.09.157.
Cho J, Boccaccini AR, Shaffer MSP. Ceramic matrix composites containing carbon nanotubes. J Mater Sci. 2009;44:1934–51.
Hench LL. Bioceramics: from concept to clinic. J Am Ceram Soc. 1991;74:1487–510. doi:10.1111/j.1151-2916.1991.tb07132.x.
Kokubo T, Takadama H. How useful is SBF in predicting in vivo bone bioactivity? Biomaterials. 2006;27:2907–15.
Bohner M, Lemaitre J. Can bioactivity be tested in vitro with SBF solution? Biomaterials. 2009;30:2175–9.
Wu C, Xiao Y. Evaluation of the in vitro bioactivity of bioceramics. Bone Tissue Regen Insights. 2010;3:1–4.
Acknowledgments
The work described in this paper was fully supported by a research grant from the Science and Technology Development Fund (FDCT) of Macau SAR (Grant no. 018/2007/A) and the Research Committee of University of Macau (Project no. RG064/06-07S/KCT/FST).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhang, B., Kwok, C.T. Hydroxyapatite-anatase-carbon nanotube nanocomposite coatings fabricated by electrophoretic codeposition for biomedical applications. J Mater Sci: Mater Med 22, 2249 (2011). https://doi.org/10.1007/s10856-011-4416-2
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10856-011-4416-2