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Preparation of tricalcium phosphate/calcium pyrophosphate structures via rapid prototyping

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Abstract

Custom made tricalcium phosphate/calcium pyrophosphate bone substitutes with a well-defined architecture were fabricated in this study using 3D powder printing with tricalcium phosphate (TCP) powder and a liquid phase of phosphoric acid. The primary formed matrix of dicalcium phosphate dihydrate (DCPD, brushite) was converted in a second step to calcium pyrophosphate (CPP) by heat treatment in the temperature range 1,100–1,300°C. The structures exhibited compressive strengths between 0.8 MPa and 4 MPa after sintering at 1,100–1,250°C, higher strengths were obtained by increasing the amount of pyrophosphate formed in the matrix due to a post-hardening regime prior sintering as well as by the formation of a glass phase from TCP and calcium pyrophosphate above 1,280°C, which resulted in a strong densification of the samples and compressive strength of >40 MPa.

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Correspondence to Uwe Gbureck.

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Gbureck, U., Hölzel, T., Biermann, I. et al. Preparation of tricalcium phosphate/calcium pyrophosphate structures via rapid prototyping. J Mater Sci: Mater Med 19, 1559–1563 (2008). https://doi.org/10.1007/s10856-008-3373-x

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  • DOI: https://doi.org/10.1007/s10856-008-3373-x

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