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Li2O–B2O3–SiO2–CaO–Al2O3 glass-doped NiCuZn ferrite with high permeability and reliability for high-frequency MLCI application

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Abstract

Miniaturization, high-frequency capability, and high reliability are important indicators for the practical applications of multilayer chip inductors (MLCIs). Although ferrites offer significant advantages as an MLCI material, some challenges are still required to be resolved before using them in higher-performance applications. Low-temperature fired ferrites have been doped to optimize their magnetic properties and adjust their microstructure. In this study, the growth of (Ni0.2Cu0.2Zn0.6O)1.03(Fe2O3)0.97 (NiCuZn) ferrites doped with different amounts of Li2O–B2O3–SiO2–CaO–Al2O3 (LBSCA) glass was investigated by sintering at 920 °C. All samples exhibited single-crystalline phase structure as revealed by X-ray diffraction analysis. Magnetic properties of ferrites were also greatly improved. In particular, real part of magnetic permeability of NiCuZn samples increased from 282.14 to 442.98 at 1 MHz for the LBSCA glass content of 0.18 wt%, and its cut-off frequency increased by a significant factor of two. Samples with 0.18 wt% LBSCA exhibited high saturation flux density (5.29 g cm−3) and low coercivity (43.62 A m−1), as well as saturation magnetization of 3784.23 G. It was found that LBSCA-doped NiCuZn ferrites exhibited chemical compatibility with Ag, thus meeting the application criteria for low-temperature co-fired ceramics. Results show that the incorporation of LBSCA glass endows NiCuZn ferrites with outstanding magnetic characteristics and compact, homogeneous microstructure.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (Grant Nos. 52072059 and 61971094) and the Natural Science Foundation of Sichuan (Grant Nos. 2022NSFSC0870 and 2022NSFSC0485).

Funding

This work was financially supported by the National Natural Science Foundation of China (Grant Nos. 52072059 and 61971094) and the Natural Science Foundation of Sichuan (Grant Nos. 2022NSFSC0870 and 2022NSFSC0485).

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All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by BX, JL, DZ, YL, HZ and YL. The first draft of the manuscript was written by BX and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Yulong Liao.

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Xia, B., Zhang, D., Li, J. et al. Li2O–B2O3–SiO2–CaO–Al2O3 glass-doped NiCuZn ferrite with high permeability and reliability for high-frequency MLCI application. J Mater Sci: Mater Electron 34, 2081 (2023). https://doi.org/10.1007/s10854-023-11508-1

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