Skip to main content
Log in

Substrate-free flexible thin film solar cells by graphene-mediated peel-off technology

  • Published:
Journal of Materials Science: Materials in Electronics Aims and scope Submit manuscript

Abstract

Flexible electronics are currently one of the most important developing trends, which is normally fabricated and supported on external flexible substrates. In this work, we experimentally realized a facile graphene-mediated peel-off technology for the substrate-free flexible hydrogenated amorphous silicon (a-Si:H) thin film solar cell. The a-Si:H solar cells were firstly grown on high thermal tolerance rigid SiO2/Si substrates with graphene interlayers and then were facilely peeled off from the graphene/SiO2/Si substrate with high fidelity. The density functional theory calculations verify the fact that sandwiching the graphene sheet weakens the interaction between the solar device and SiO2/Si substrate with a 61% exfoliation energy drop. Subsequently, a microstructured polyethylene terephthalate film was designed as the window layer of the substrate-free a-Si:H device to promote the broadband and omnidirectional enhanced performance of the flexible device, as well as the mechanical strength. Our proposed graphene-mediated peel-off process can be extended to fabricate other light weight electronics and optoelectronic devices (especially for devices needed to be obtained under high temperature) and can potentially be developed into large-scale manufacturing in the future as well.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Data availability

The authors declare that materials described in the manuscript, including all relevant raw data, will be freely available to any scientist wishing to use them for non-commercial purposes without breaching participant confidentiality.

Code availability

Not applicable.

References

  1. M.J. Hetzer, Y.M. Strzhemechny, M. Gao, M.A. Contreras, A. Zunger, L.J. Brillson, Direct observation of copper depletion and potential changes at copper indium gallium diselenide grain boundaries. Appl. Phys. Lett. 86, 162105 (2005)

    Google Scholar 

  2. C.H. Lee, D.R. Kim, I.S. Cho, N. William, Q. Wang, X.L. Zheng, Peel-and-stick: fabricating thin film solar cell on universal substrates. Sci. Rep. 2, 1000 (2012)

    Google Scholar 

  3. D.L. Yu, M. Yin, L.F. Lu, H.Z. Zhang, X.Y. Chen, X.F. Zhu, J.F. Che, D.D. Li, High-performance and omnidirectional thin-film amorphous silicon solar cell modules achieved by 3D geometry design. Adv. Mater. 27, 6747–6752 (2015)

    CAS  Google Scholar 

  4. C.H. Lee, D.R. Kim, X.L. Zheng, Transfer printing methods for flexible thin film solar cells: basic concepts and working principles. ACS Nano 8, 8746–8756 (2014)

    CAS  Google Scholar 

  5. Q.F. Lin, H.T. Huang, Y. Jing, H.Y. Fu, P.C. Chang, D.D. Li, Y. Yao, Z.Y. Fan, Flexible photovoltaic technologies. J. Mater. Chem. C 2, 1233–1247 (2014)

    CAS  Google Scholar 

  6. Q.F. Lin, S.-F. Leung, L.F. Lu, X.Y. Chen, Z. Chen, H.N. Tang, W.J. Su, D.D. Li, Z.Y. Fan, Inverted nanocone-based thin film photovoltaics with omnidirectionally enhanced performance. ACS Nano 8, 6484–6490 (2014)

    CAS  Google Scholar 

  7. R. Dewan, S. Shrestha, V. Jovanov, J. Hüpkes, K. Bittkau, D. Knipp, Random versus periodic: determining light trapping of randomly textured thin film solar cells by the superposition of periodic surface textures. Sol. Energy Mater. Sol. Cells 143, 183–189 (2015)

    CAS  Google Scholar 

  8. S.-F. Leung, K.-H. Tsui, Q.F. Lin, H.T. Huang, L.F. Lu, J.-M. Shieh, C.-H. Shen, C.-H. Hsu, Q.P. Zhang, D.D. Li, Z.Y. Fan, Large scale, flexible and three-dimensional quasi-ordered aluminum nanospikes for thin film photovoltaics with omnidirectional light trapping and optimized electrical design. Energy Environ. Sci. 7, 3611–3616 (2014)

    CAS  Google Scholar 

  9. J. Jean, A. Wang, V. Bulovic, In situ vapor-deposited parylene substrates for ultra-thin, lightweight organic solar cells. Org. Electron. 31, 120–126 (2016)

    CAS  Google Scholar 

  10. C.-H. Yang, C.-Y. Hsueh, D.-J. Yeh, C.-I. Ho, C.-M. Leu, Y.-H. Yeh, S.-C. Lee, Hydrogenated amorphous silicon solar cells on textured flexible substrate copied from a textured glass substrate template. IEEE Electron Device Lett. 32, 1254–1256 (2011)

    CAS  Google Scholar 

  11. H. Águas, T. Mateus, A. Vicente, D. Gaspar, M.J. Mendes, W.A. Schmidt, L. Pereira, E. Fortunato, R. Martins, Thin film silicon photovoltaic cells on paper for flexible indoor applications. Adv. Funct. Mater. 25, 3592–3598 (2015)

    Google Scholar 

  12. W. Zi, X.D. Ren, F.W. Xiao, H.S. Wang, F. Gao, S.Z. Liu, Ag nanoparticle enhanced light trapping in hydrogenated amorphous silicon germanium solar cells on flexible stainless steel substrate. Sol. Energy Mater. Sol. Cells 144, 63–67 (2016)

    CAS  Google Scholar 

  13. H.T. Huang, L.F. Lu, J. Wang, J. Yang, S.F. Leung, Y.Q. Wang, D. Chen, X.Y. Chen, G.Z. Shen, D.D. Li, Z.Y. Fan, Performance enhancement of thin-film amorphous silicon solar cells with low cost nanodent plasmonic substrates. Energy Environ. Sci. 6, 2965–2971 (2013)

    CAS  Google Scholar 

  14. S. Oros-Ruiz, R. Zanella, S.E. Collins, A. Hernández-Gordillo, R. Gómez, Photocatalytic hydrogen production by Au-Mxy2. Catal. Commun. 47, 1–6 (2014)

    CAS  Google Scholar 

  15. Y.Y. Lin, Z. Xu, D.L. Yu, L.F. Lu, M. Yin, M.M. Tavakoli, X.Y. Chen, Y.Y. Hao, Z.Y. Fan, Y.X. Cui, D.D. Li, Dual-layer nanostructured flexible thin-film amorphous silicon solar cells with enhanced light harvesting and photoelectric conversion efficiency. ACS Appl. Mater. Interfaces 8, 10929–10936 (2016)

    CAS  Google Scholar 

  16. Q.F. Lin, L.F. Lu, M.M. Tavakoli, C. Zhang, G.C. Lui, Z. Chen, X.Y. Chen, L. Tang, D.Q. Zhang, Y.J. Lin, P.C. Chang, D.D. Li, Z.Y. Fan, High performance thin film solar cells on plastic substrates with nanostructure-enhanced flexibility. Nano Energy 22, 539–547 (2016)

    CAS  Google Scholar 

  17. C. Zhang, Y. Song, M. Wang, M. Yin, X.F. Zhu, L. Tian, H. Wang, X.Y. Chen, Z.Y. Fan, L.F. Lu, D.D. Li, Efficient and flexible thin film amorphous silicon solar cells on nanotextured polymer substrate using sol–gel based nanoimprinting method. Adv. Funct. Mater. 27, 1604720 (2017)

    Google Scholar 

  18. A. Carlson, A.M. Bowen, Y.G. Huang, R.G. Nuzzo, J.A. Rogers, Transfer printing techniques for materials assembly and micro/nanodevice fabrication. Adv. Mater. 24, 5284–5318 (2012)

    CAS  Google Scholar 

  19. C.H. Lee, D.R. Kim, X.L. Zheng, Fabrication of nanowire electronics on nonconventional substrates by water-assisted transfer printing method. Nano Lett. 11, 3435–3439 (2011)

    CAS  Google Scholar 

  20. D. Chanda, K. Shigeta, S. Gupta, T. Cain, A. Carlson, A. Mihi, A.J. Baca, G.R. Bogart, P. Braun, J.A. Rogers, Large-area flexible 3D optical negative index metamaterial formed by nanotransfer printing. Nat. Nanotechnol. 6, 402–407 (2011)

    CAS  Google Scholar 

  21. J. Lee, J. Wu, M.X. Shi, J. Yoon, S.I. Park, M. Li, Z.J. Liu, Y.G. Huang, J.A. Rogers, Stretchable GaAs photovoltaics with designs that enable high areal coverage. Adv. Mater. 23, 986–991 (2011)

    CAS  Google Scholar 

  22. Y. Bai, Y.M. Cao, J. Zhang, M.K. Wang, R.Z. Li, P. Wang, S.M. Zakeeruddin, M. Gratzel, Ultrathin silicon solar microcells for semitransparent, mechanically flexible and microconcentrator module designs. Nat. Mater. 7, 907–915 (2008)

    Google Scholar 

  23. D.-H. Kim, J.-H. Ahn, W.M. Choi, H.-S. Kim, T.-H. Kim, J.Z. Song, Y.Y. Huang, Z.J. Liu, C. Lu, J.A. Rogers, Stretchable and foldable silicon integrated circuits. Science 320, 507–511 (2008)

    CAS  Google Scholar 

  24. K. Sim, S. Chen, Y.H. Li, M. Kammoun, Y. Peng, M.W. Xu, Y. Gao, J.Z. Song, Y.C. Zhang, H. Ardebili, C.J. Yu, High fidelity tape transfer printing based on chemically induced adhesive strength modulation. Sci. Rep. 5, 16133 (2015)

    CAS  Google Scholar 

  25. Y. Kim, S.S. Cruz, K. Lee, B.O. Alawode, C. Choi, Y. Song, J.M. Johnson, C. Heidelberger, W. Kong, S. Choi, K. Qiao, I. Almansouri, E.A. Fitzgerald, J. Kong, A.M. Kolpak, J. Hwang, J. Kim, Remote epitaxy through graphene enables two-dimensional material-based layer transfer. Nature 544, 340–343 (2017)

    CAS  Google Scholar 

  26. S.P. Koenig, N.G. Boddeti, M.L. Dunn, J.S. Bunch, Ultrastrong adhesion of graphene membranes. Nat. Nanotechnol. 6, 543–546 (2011)

    CAS  Google Scholar 

  27. Y. You, C. Wang, Y.L. Xu, J.X. Wan, W. Ren, X.H. Fang, X.Y. Chen, Effects of growth conditions on the quality of B-doped graphene films. J. Appl. Phys. 121, 025305 (2017)

    Google Scholar 

  28. W. Cai, C. Wang, X.H. Fang, L.Y. Yang, X.Y. Chen, Synthesis and characterization of nitrogen-doped graphene films using C55. Appl. Phys. Lett. 106, 253105 (2015)

    Google Scholar 

  29. H.P. Xiao, J. Wang, H.T. Huang, L.F. Lu, Q.F. Lin, Z.Y. Fan, X.Y. Chen, C. Jeong, X.F. Zhu, D.D. Li, Performance optimization of flexible a-Si:H solar cells with nanotextured plasmonic substrate by tuning the thickness of oxide spacer layer. Nano Energy 11, 78–87 (2015)

    CAS  Google Scholar 

  30. H. Wu, D.D. Li, X.F. Zhu, C.Y. Yang, D.F. Liu, X.Y. Chen, Y. Song, L.F. Lu, High-performance and renewable supercapacitors based on TiO2. Electrochim. Acta 116, 129–136 (2014)

    CAS  Google Scholar 

  31. C. Zhang, W.C. Li, D.L. Yu, Y.S. Wang, M. Yin, H. Wang, Y. Song, X.F. Zhu, P.C. Chang, X.Y. Chen, D.D. Li, Wafer-scale highly ordered anodic aluminum oxide by soft nanoimprinting lithography for optoelectronics light management. Adv. Mater. Interfaces 4, 1601116 (2017)

    Google Scholar 

  32. M. Wang, Y.L. Zhang, L.F. Lu, D.D. Li, X.F. Zhu, Thin crystalline silicon with double-sided nano-hole array fabricated by soft UV-NIL and RIE. Mater. Res. Express 4, 055005 (2017)

    Google Scholar 

  33. P.Y. Yi, L.F. Peng, T. Zhou, H. Wu, X.M. Lai, Cr–N–C multilayer film on 316L stainless steel as bipolar plates for proton exchange membrane fuel cells using closed field unbalanced magnetron sputter ion plating. Int. J. Hydrog. Energy 38, 1535–1543 (2013)

    CAS  Google Scholar 

  34. G. Kresse, J. Furthmüller, Efficient iterative schemes for ab initio total-energy calculations using a plane-wave basis set. Phys. Rev. B 54, 11169–11186 (1996)

    CAS  Google Scholar 

  35. E.R. Jette, F. Foote, Precision determination of lattice constants. J. Chem. Phys. 3, 605–616 (1935)

    CAS  Google Scholar 

  36. A.L. Bail, Modelling the silica glass structure by the Rietveld method. Non-cryst. Solids 183, 39–42 (1995)

    Google Scholar 

  37. J.P. Perdew, K. Burke, M. Ernzerhof, Generalized gradient approximation made simple. Phys. Rev. Lett. 77, 3865–3868 (1996)

    Article  CAS  Google Scholar 

  38. P.E. Blöchl, Projector augmented-wave method. Phys. Rev. B 50, 17953–17979 (1994)

    Google Scholar 

  39. S. Grimme, J. Antony, S. Ehrlich, H. Krieg, Consistent and accurate ab initio parametrization of density functional dispersion correction (DFT-D) for the 94 elements H–Pu. J. Chem. Phys. 132, 154104 (2010)

    Google Scholar 

  40. S.B. Amor, G. Baud, M. Jacquet, N. Pichon, Photoprotective titania coatings on PET substrates. Surf. Coat. Technol. 102, 63–72 (1998)

    Google Scholar 

  41. S.F. Leung, Q.P. Zhang, F. Xiu, D.L. Yu, J.C. Ho, D.D. Li, Z.Y. Fan, Light management with nanostructures for optoelectronic devices. J. Phys. Chem. Lett. 5, 1479–1495 (2014)

    CAS  Google Scholar 

  42. M. Wang, P.S. Ma, M. Yin, L.F. Lu, Y.Y. Lin, X.Y. Chen, W. Jia, X.M. Cao, P.C. Chang, D.D. Li, Scalable production of mechanically robust antireflection film for omnidirectional enhanced flexible thin film solar cells. Adv. Sci. 4, 1700079 (2017)

    Google Scholar 

  43. J.H. Hu, W.J. Chen, Q.Y. Cai, C.J. Gao, B. Zhao, Z.Y. Qiu, Y.G. Qu, Structural behavior of the PV-ETFE cushion roof. Thin Wall Struct. 101, 169–180 (2016)

    Google Scholar 

  44. X. Zhang, C. Zhang, D.D. Li, S.Y. Cao, M. Yin, P. Wang, G.Q. Ding, L.Y. Yang, J.R. Cheng, L.F. Lu, High weight-specific power density of thin-film amorphous silicon solar cells on graphene papers. Nanoscale Res. Lett. 14, 324 (2019)

    Google Scholar 

Download references

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (61622407, 21973006, 51861135101), Science and Technology Commission of Shanghai Municipality (19ZR1479100), the Youth Innovation Promotion Association, Chinese Academy of Sciences (2019287).

Funding

This work was financially supported by the National Natural Science Foundation of China (61622407, 21973006, 51861135101), Science and Technology Commission of Shanghai Municipality (19ZR1479100), the Youth Innovation Promotion Association, Chinese Academy of Sciences (2019287).

Author information

Authors and Affiliations

Authors

Contributions

Conceptualization: CZ and DL. Data curation: JL. Formal analysis: JL, MY, and YC. Funding acquisition: MY,RL, and Dl. Investigation: JL and CZ. Methodology: CZ and XF. Project administration: MY and YC. Resources: MY, LY, and DL. Software: LQ and RL. Supervision: MY and YC. Validation: YL. Visualization: JL and YL. Writing, original draft: JL and MY. Writing, review and editing: DL and YC.

Corresponding authors

Correspondence to Yigang Chen or Min Yin.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, J., Zhang, C., Li, D. et al. Substrate-free flexible thin film solar cells by graphene-mediated peel-off technology. J Mater Sci: Mater Electron 31, 10279–10287 (2020). https://doi.org/10.1007/s10854-020-03574-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10854-020-03574-6

Navigation