Abstract
Transition metal dichalcogenides (TMDs) are easily oxidized in the humid atmosphere, leading to a decrease in their lubricating properties and limiting their application. In this study, a MoS2/WS2 multilayer film doped with tantalum (MoS2/WS2-Ta) is fabricated by magnetron sputtering to improve the corrosion and oxidation resistance of TMDs. Results show that doping of Ta makes the structure of the MoS2/WS2 multilayer film more compact, and the MoS2 and WS2 crystals exhibit a stronger (0002) preferred orientation than that of un-doped sample. Such compact structure and (0002) preferred orientation of MoS2/WS2-Ta can realize a high corrosion resistance, i.e., a more positive corrosion potential and a lower corrosion current density in comparison with the MoS2/WS2 multilayer. Furthermore, the friction properties of MoS2/WS2 multilayer film doped with 1.1 at% of Ta are improved remarkably under both of high temperature (370 °C in air) and vacuum conditions, the result is attributed to its high mechanical properties and (0002) preferred orientation. In a word, the combination of multilayer structure and doping of Ta into the films is a promising approach to accurately design the TMDs toward a wide temperature range and environmentally adaptive lubricants.
Graphical abstract
Similar content being viewed by others
References
Donnet C, Martin JM, Mogne TL, Belin M (1996) Super-low friction of MoS2 coatings in various environments. Tribol Int 29:123–128
Mogne TL, Donnet C, Martin JM, Tonck A, Moncoffre N (1998) Nature of super-lubricating MoS2 physical vapor deposition coatings. J Vac Sci Technol A 12:1998–2004
Jayaram G, Doraiswamy N, Marks LD, Hilton MR (1994) Ultrahigh vacuum high resolution transmission electron microscopy of sputter-deposited MoS2 thin films. Surf Coat Technol 68–69:439–445
Ren S, Shang K, Cui M, Wang L, Pu J, Yi P (2019) Structural design of MoS2-based coatings toward high humidity and wide temperature. J Mater Sci 54:11889–11902. https://doi.org/10.1007/s10853-019-03754-8
Renevier NM, Fox VC, Teer DG, Hampshire J (2000) Coating characteristics and tribological properties of sputter-deposited MoS2/metal composite coatings deposited by closed field unbalanced magnetron sputter ion plating. Surf Coat Technol 127:24–37
Simmonds MC, Savan A, Pflüger E, Swygenhoven HV (2000) Mechanical and tribological performance of MoS2 co-sputtered composites. Surf Coat Technol 126:15–24
Teer DG, Hampshire J, Fox V, Bellido-Gonzalez V (1997) The tribological properties of MoS2/metal composite coatings deposited by closed field magnetron sputtering. Surf Coat Technol 94–95:572–577
Wahl KJ, Dunn DN, Singer IL (1999) Wear behavior of Pb–Mo–S solid lubricating coatings. Wear 230:175–183
Hilton MR, Jayaram G, Marks LD (1998) Microstructure of cosputter-deposited metal- and oxide-MoS2 solid lubricant thin films. J Mater Res 13:1022–1032
Simmonds MC, Savan A, Swygenhoven HV, Pflüger E, Mikhailov S (1998) Structural, morphological, chemical and tribological investigations of sputter deposited MoSx/metal multilayer coatings. Surf Coat Technol 108:340–344
Bellido-González V, Jones AHS, Hampshire J, Allen TJ, Witts J, Teer DG, Ma KJ, Upton D (1997) Tribological behaviour of high performance MoS2 coatings produced by magnetron sputtering. Surf Coat Technol 97:687–693
Simmonds MC, Savan A, Swygenhoven HV, Pflüger E (1999) Characterisation of magnetron sputter deposited MoSx/metal multilayers. Thin Solid Film 354:59–65
Wahl KJ, Seitzman LE, Bolster RN, Singer IL (1995) Low-friction, high-endurance, ion-beam-deposited Pb–Mo–S coatings. Surf Coat Technol 73:152–159
Lince JR, Hilton MR, Bommannavar AS (1995) Metal incorporation in sputter-deposited MoS2 films studied by extended x-ray absorption fine structure. J Mater Res 10:2091–2105
Weise G, Kraut D, Olbrich WG, Kampschulte G (1994) Influence of variations of the steel substrate-Cr3Si(Cr)/MoS2-x film system on wear properties. Surf Coat Technol 68–69:512–518
Jayaram G, Marks LD, Hilton R (1995) Nanostructure of Au-20% Pd layers in MoS2 multilayer solid lubricant films. Surf Coat Technol 76–77:393–399
Renevier NM, Hamphire J, Fox VC, Witts J, Allen T, Teer DG (2001) Advantages of using self-lubricating, hard, wear-resistant MoS2-based coatings. Surf Coat Technol 142–144:67–77
Koo KF, Schrader GL (1994) Method for preparing basal oriented molybdenum disulfide (MoS2) thin films. US Pat 5370778.
Zabinski JS, Donley MS, Walck SD, Schneider TR, Mcdevitt NT (1995) The effects of dopants on the chemistry and tribology of sputter-deposited MoS2 Films. Tibol Trans 38:894–904
Ren S, Li H, Cui M, Wang L, Pu J (2017) Functional regulation of Pb-Ti/MoS2 composite coatings for environmentally adaptive solid lubrication. Appl Surf Sci 401:362–372
Weise G, Teresiak A, Bächer I, Markschläger P, Kampschulte G (1995) Influence of magnetron sputtering process parameters on wear properties of steel/Cr3Si or Cr/MoSx. Surf Coat Technol 76–77:382–392
Kao WH, Su YL (2004) Optimum MoS2–Cr coating for sliding against copper, steel and ceramic balls. Mater Sci Eng 368:239–248
Xu S, Gao X, Hu M, Sun J, Jiang D, Zhou F, Liu W, Weng L (2014) Nanostructured WS2–Ni composite films for improved oxidation, resistance and tribological performance. Appl Surf Sci 288:15–25
Li H, Xie M, Zhang G, Fan X, Li X, Zhu M, Wang L (2018) Structure and tribological behavior of Pb-Ti/MoS2 nanoscaled multilayer films deposited by magnetron sputtering method. Appl Surf Sci 435:48–54
Xu S, Gao X, Sun J, Hu M, Wang D, Jiang D, Zhou F, Weng L, Liu W (2014) Comparative study of moisture corrosion to WS2 and WS2/Cu multilayer films. Surf Coat Technol 247:30–38
Gao X, Fu Y, Jiang D, Wang D, Xu S, Liu W, Weng L, Yang J, Sun J, Hu M (2018) Constructing WS2/MoS2 nano-scale multilayer film and understanding its positive response to space environment. Surf Coat Technol 353:8–17
Watanabe S, Noshiro J, Miyake S (2004) Friction properties of WS2/MoS2 multilayer films under vacuum environment. Surf Coat Technol 188–189:644–648
Watanabe S, Noshiro J, Miyake S (2004) Tribological characteristics of WS2/MoS2 solid lubricating multilayer films. Surf Coat Technol 183:347–351
Zeng C, Pu J, Wang H, Zheng S, Chen R (2020) Influence of microstructure on tribological properties and corrosion resistance of MoS2/WS2 films. Ceram Int 46:13774–13783
Baran Ö (2016) Adhesion and fatigue resistance of Ta-doped MoS2 composite coatings deposited with pulsed-DC magnetron sputtering. J Adhes Sci Technol 31:1181–1195
Liu X, Ma GJ, Sun G, Duan YP, Liu SH (2013) MoSx-Ta composite coatings on steel by d.c magnetron sputtering. Vacuum 89:203–208
Stupp BC (1981) Synergistic effects of metals co-sputtered with MoS2. Thin Solid Film 84:257–266
Lince JR, Carre DJ, Fleischauer PD (1986) Effects of argon ion bombardment on the basal plane surface of MoS2. Langmuir 2(6):805–808
Dimigen H, Hübsch H, Willich P, Reichelt K (1985) Stoichiometry and friction properties of sputtered MoSx layers. Thin Solid Film 129:79–91
Zeng C, Pu J, Wang H, Zheng S, Wang L, Xue Q (2019) Study on atmospheric tribology performance of MoS2–W films with self-adaption to temperature. Ceram Int 45:15834–15842
Qin X, Ke P, Wang A, Kim KH (2013) Microstructure, mechanical and tribological behaviors of MoS2–Ti composite coatings deposited by a hybrid HIPIMS method. Surf Coat Technol 228:275–281
Gardos MN (1988) The synergistic effects of graphite on the friction and wear of MoS2 films in air. Tribol Trans 31:214–227
Mikhailov S, Savan A, Pflüger E, Knoblauch L, Hauert R, Simmonds M, Swygenhoven HV (1998) Morphology and tribological properties of metal (oxide)–MoS2 nanostructured multilayer coatings. Surf Coat Technol 105(1–2):175–183
Li H, Zhang G, Wang L (2016) Low humidity-sensitivity of MoS2/Pb nanocomposite coatings. Wear 350–351:1–9
Duan Z, Zhao X, Nai Z, Qiao L, Xu J, Wang P, Liu W (2019) Mo–S–Ti–C nanocomposite films for solid-state lubrication. ACS Appl Nano Mater 2:1302–1312
NIST X-Ray Photoelectron Spectroscopy Database, Version 3.3, National Institute of Standards and Technology, USA, 2003.
Shang K, Zheng S, Ren S, Pu J, He D, Liu S (2018) Improving the tribological and corrosive properties of MoS2-based coatings by dual-doping and multilayer construction. Appl Surf Sci 437:233–244
Bertóti I, Mohai M, Renevier NM, Szilágyi E (2000) XPS investigation of ion beam treated MoS2–Ti composite coatings. Surf Coat Technol 125:173–178
Deepthi B, Barshilia HC, Rajam KS, Konchady MS, Pai DM, Sankar J (2011) Structural, mechanical and tribological investigations of sputter deposited CrN-WS2 nanocomposite solid lubricant coatings. Tribol Int 44:1844–1851
Sundberg J, Nyberg H, Särhammar E, Gustavsson F, Kubart T, Nyberg T, Jacobson S, Jansson U (2013) Influence of Ti addition on the structure and properties of low-friction W–S–C coatings. Surf Coat Technol 232:340–348
Cao H, Wen F, Kumar S, Rudolf P, Hosson JD, Pei Y (2018) On the S/W stoichiometry and triboperformance of WSxC(H) coatings deposited by magnetron sputtering. Surf Coat Technol 365:41–51
El-Moneim AA, Ismail KM, Badawy WA (2003) Electrochemical and XPS studies of sputter-deposited ternary Mn–Ta–Cr alloys in chloride-free and chloride-containing sulphuric acid solutions. Electrochim Acta 47:2463–2472
Mutafov P, Evaristo M, Cavaleiro A, Polcar T (2015) Structure, mechanical and tribological properties of self-lubricant W–S–N coatings. Surf Coat Technol 261:7–14
Hamdy AS (2011) Electrochemical behavior of diamond-like-carbon coatings deposited on AlTiC (Al2O3+TiC) ceramic composite substrate in HCl solution. Electrochim Acta 56:1554–1562
Clauss FJ (1972) Solid lubricants and self-lubricating solids. Academic Press, Elsevier, pp 164–194
Sarraf M, Razak BA, Nasiri-Tabrizi B, Dabbagh A, Kasim NH, Basirun WJ, Sulaiman EB (2017) Nanomechanical properties, wear resistance and in-vitro characterization of Ta2O5 nanotubes coating on biomedical grade Ti-6Al-4V. J Mech Behav Biomed Mater 66:159–171
Li H, Zhang Q, Yap CC, Tay BK, Edwin TH, Olivier A, Baillargeat D (2012) From bulk to monolayer MoS2: evolution of raman scattering. Adv Funct Mater 22:1385–1390
Krishnan RR, Gopchandran KG, MahadevanPillai VP, Ganesan V, Sathe V (2009) Microstructural, optical and spectroscopic studies of laser ablated nanostructured tantalum oxide thin films. Appl Surf Sci 255:7126–7135
Wang Y, He P, Lei W, Dong F, Zhang T (2014) Novel FeMoO4/graphene composites based electrode materials for supercapacitors. Compos Sci Technol 103:16–21
Boucherit N, Hugot-Le Goff A, Joiret S (1991) Raman studies of corrosion films grown on Fe and Fe-6Mo in pitting conditions. Corros Sci 32(5–6):497–507
Prasad SV, McDevitt NT, Zabinski JS (1999) Tribology of tungsten disulfide films in humid environments: the role of a tailored metal-matrix composite substrate. Wear 230:24–34
Acknowledgements
We acknowledge financial support from the National Natural Science Foundation of China (No. U1737214, 52005489), the National Science Fund for Distinguished Young Scholars of China (Grant No. 51825505), the Zhejiang Provincial Natural Science Foundation (Grant No. LR20E050001).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Handling Editor: Avinash Dongare.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Lu, Z., Zhang, C., Zeng, C. et al. A novel design by constructing MoS2/WS2 multilayer film doped with tantalum toward superior friction performance in multiple environment. J Mater Sci 56, 17615–17631 (2021). https://doi.org/10.1007/s10853-021-06217-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-021-06217-1