Abstract
Electric field-assisted (flash) pressureless sintering experiments were carried out in ZrO2 ceramics doped with 10 mol% Sc2O3 and 1 mol% CeO2 (10Sc1CeSZ). All experiments were conducted isothermally at 1050 °C for 2–5 min with the application of a 100–150 V cm−1 AC electric field at 1 kHz with 1–4 A limiting current in green compacts and in samples pre-sintered at different temperatures. Shrinkage level, structural phases and grain morphology data were collected by dilatometry, X-ray diffraction and scanning electron microscopy analyses, respectively. The results showed that for the same delivered electric power, the final shrinkage was higher for higher temperature applications of the electric field and for higher electric current pulses. Moreover, the higher the porosity, the higher the final densification of the flash-sintered 10Sc1CeSZ samples, showing that pores play a role as a preferential path in the flash sintering mechanism.














Similar content being viewed by others
References
Hagenmuller P, Van Gool W (1978) Solid electrolytes, characterization, materials, applications. Academic Press, Cambridge
Goodenough JB (2003) Oxide-ion electrolytes. Annu Rev Mater Res 33:91–128
Minh NQ (1993) Ceramic fuel cells. J Am Ceram Soc 76:563–588
Stevens R (1986), Magnesium Elektron Publ. N. 113
Wachsman ED, Lee KT (2011) Lowering the temperature of solid oxide fuel cells. Science 334:935–939
Singh B, Ghosh S, Aich S, Roy B (2017) Low temperature solid oxide electrolytes (LT-SOE): a review. J Power Sources 339:103–135
Kawada T, Sakai N, Yokokawa H, Doriya M, Anzai I (1992) Relation between solid oxide fuel-cell materials. Solid State Ionics 50:189–196
Mizutani Y, Tamura M, Kawai M, Yamamoto O (1994) Development of high-performance electrolyte in SOFC. Solid State Ionics 72:271–275
Lee D-S, Kim WS, Choi SH, Kim J, Lee H-W, Lee J-H (2005) Characterization of ZrO2 co-doped with Sc2O3 and CeO2 electrolyte for the application of intermediate temperature SOFCs. Solid State Ionics 176:33–39
Wang ZW, Cheng MJ, Bi ZH, Dong YL, Zhang HM, Zhang J, Feng ZC, Li C (2005) Structure and impedance of ZrO2 doped with Sc2O3 and CeO2. Mater Lett 59:2579–2582
Grosso RL, Muccillo ENS (2013) Sintering, phase composition and ionic conductivity of zirconia-scandia-ceria. J Power Sources 233:6–13
Grosso RL, Bertolete M, Machado IF, Muccillo R, Muccillo ENS (2013) Ionic conductivity and phase stability of spark plasma sintered scandia and ceria-stabilized zirconia. Solid State Ionics 230:48–51
Tan J, Su Y, Tang H, Hu T, Yu Q, Tursun R, Zhang X (2016) Effect of calcined parameters on microstructure and electrical conductivity of 10Sc1CeSZ. J Alloy Compd 686:394–398
Ramesh S, Ng CK, Tan CY, Wong WH, Ching CY, Muchtar A, Somalu MR, Ramesh S, Chandran H, Devaraj P (2016) Effects of sintering on the mechanical and ionic properties of ceria doped scandia stabilized zirconia ceramic. Ceram Int 42:14469–14474
Tan J, Su Y, Hu T, Yu Q, Tursun R, Li Q, Yunze X (2016) Preparation and conductivity of Sc2O3–CeO2–ZrO2. Solid State Ionics 292:22–26
Cologna M, Prette ALG, Raj R (2011) Flash-sintering of cubic yttria-stabilized zirconia at 750 °C for possible use in SOFC manufacturing. J Am Ceram Soc 94:316–319
Muccillo R, de Florio DZ, Fonseca FC, Muccillo ENS (2014) Electric field-assisted co-sintering of planar anode-supported solid oxide fuel cell. MRS fall meeting 2014
Muccillo R, Kleitz M, Muccillo ENS (2011) Flash grain welding in yttria stabilized zirconia. J Eur Ceram Soc 31:1517–1521
Muccillo R, Muccillo ENS (2013) An experimental setup for shrinkage evaluation during electric field-assisted flash sintering: application to yttria-stabilized zirconia. J Eur Ceram Soc 33:515–520
Downs JA, Sglavo VM (2013) Electric field assisted sintering of cubic zirconia at 390 degrees C. J Am Ceram Soc 96:1342–1344
Steil MC, Marinha D, Aman Y, Gomes JRC, Kleitz M (2013) From conventional ac flash sintering of YSZ to hyper-flash and double flash. J Eur Ceram Soc 33:2093–2101
Muccillo R, Muccillo ENS (2014) Shrinkage control of yttria-stabilized zirconia during ac electric field-assisted sintering. J Eur Ceram Soc 34:3871–3877
Muccillo R, Muccillo ENS (2014) Light emission during electric field-assisted sintering of electroceramics. J Eur Ceram Soc 35:1653–1656
da Silva JGP, Lebrun J-M, Al-Qureshi HA, Janssen R, Raj R (2015) Temperature distributions during flash sintering of 8% yttria-stabilized zirconia. J Am Ceram Soc 98:3525–3528
Du YX, Stevenson AJ, Vernat D, Diaz M, Marinha D (2016) Estimating Joule heating and ionic conductivity during flash sintering of 8YSZ. J Eur Ceram Soc 36:749–759
Yu M, Grasso S, McKinnon R, Saunders T, Reece MJ (2016) Review of flash sintering: materials, mechanisms and modelling. Adv Appl Ceram 116:24–60
Muccillo R, Muccillo ENS (2016) Electric field assisted sintering of electroceramics and in situ analysis by impedance spectroscopy. J Electroceramics 38:24–42
Dancer CEJ (2016) Flash sintering of ceramic materials. Mater Res Express 3:1–25
Kleitz M, Kennedy JH (1979) Resolution of multicomponent impedance diagrams. In: Mundy JN, Shenoy GK, Vashishta P (eds) Fast ion transport in solids. Elsevier, North Holland, pp 185–188
Rahaman MN (2008) Sintering of ceramics. CRC Press, Boca Raton, p 56
Macdonald JR (1987) Impedance spectroscopy, emphasizing solid materials and systems. Wiley, London
Déportes C, Duclot M, Fabry P, Fouletier J, Hammou A, Kleitz M, Siebert E, Souquet JL (2008) Électrochimie des Solides. Grenoble Sciences, Grenoble
Chaim R (2016) Liquid film capillary mechanism for densification of ceramic powders during flash sintering. Materials 9:1–8
Chaim R (2017) Particle surface softening as universal behaviour during flash sintering of oxide nano-powders. Materials 10:1–9
Narayan J (2013) Grain growth model for electric field-assisted processing and flash sintering of materials. Scr Mater 68:785–788
Narayan J (2013) A new mechanism for field-assisted processing and flash sintering of materials. Scr Mater 69:107–111
German RM (1996) Sintering theory and practice. Wiley, London
Boutz MMR, Winnubst AJA, Burgraaff AJ (1994) Yttria-ceria stabilized tetragonal zirconia polycrystals: sintering, grain-growth and grain boundary segregation. J Eur Ceram Soc 13:89–102
Matsui K, Yamakawa T, Uehara M, Enomoto N, Hojo J (2008) Sintering mechanism of fine zirconia powders with alumina added by powder mixing and chemical processes. J Mater Sci 43:2745–2753. doi:10.1007/s10853-008-2493-5
Jha SK, Terauds K, Lebrun J-M, Raj R (2016) Beyond flash sintering in 3 mol% yttria stabilized zirconia. J Ceram Soc Jpn 124:283–288
Dong Y, Chen I-W (2016) Thermal runaway in mold-assisted flash sintering. J Am Ceram Soc 99:2889–2894
Badwal SPS, Drennan J (1992) Microstructure conductivity relationship in the scandia zirconia system. Solid State Ionics 53:769–776
Badwal SPS, Ciacchi FT, Rajendran S, Drennan J (1998) An investigation of conductivity, microstructure and stability of electrolyte compositions in the system 9 mol% (Sc2O3–Y2O3)–ZrO2(Al2O3). Solid State Ionics 109:167–186
Fu Y-P, Wen S-B, Lu C-H (2008) Preparation and characterization of samaria-doped ceria electrolyte materials for solid oxide fuel cells. J Am Ceram Soc 91:127–131
Muccillo R (2009) Impedance spectroscopy analysis of zirconia: 8 mol% yttria solid electrolytes with graphite pore former. J Mater Res 24:1780–1784
Acknowledgements
To Comissão Nacional de Energia Nuclear—CNEN, Conselho Nacional de Desenvolvimento Científico e Tecnológico—CNPq (Procs. 470952/2013-0, 303483/2013-0) and Fundação de Amparo à Pesquisa do Estado de São Paulo—FAPESP (Proc. 2013/07296-2) for financial support. One of the authors (SGMC) acknowledges Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES) for the doctorate scholarship.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare there is no conflict of interest.
Rights and permissions
About this article
Cite this article
Muccillo, E.N.S., Carvalho, S.G.M. & Muccillo, R. Electric field-assisted pressureless sintering of zirconia–scandia–ceria solid electrolytes. J Mater Sci 53, 1658–1671 (2018). https://doi.org/10.1007/s10853-017-1615-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-017-1615-3
