Abstract
Thin-walled tubular structures are commonly used in automotive and aerospace applications because of their high strength and lightweight characteristics. In this paper we propose a new bionic bi-tubular thin-walled structure (BBTS) inspired from the internal structure of the lady beetle elytron. Six types of BBTSs with different geometric parameters and same type of material were simulated under axial dynamic impact loading with a weight of 500 kg and a velocity of 10 m/s using nonlinear finite elements. The comparison between BBTSs with equal mass shows that the thickness of the inner wall and the cross-sectional configurations influence significantly the energy absorption of the structure. BBTSs show an optimized crashworthiness behavior when the inner wall thickness is between 1.6 and 2.0 mm. In addition, circular and octangular BBTSs show improved absorption characteristics when the inner wall thickness is 2.0 mm. We also evaluate the energy absorption of periodically distributed BBTS against cellular configuration with irregular topology. The energy absorption characteristic of BBTS with regular distribution is better than that of BBTS with irregular distribution, which indicates that the optimized regular structure has an improved mechanical performance to the original bionic topology.
Similar content being viewed by others
References
Niknejad A, Javan YT (2015) Circular metal tubes during lateral compression between a V-shape indenter and a platen—theory and experiment. Proc Inst Mech Eng Part L J Mater Des Appl 229:318–331
Smith D, Graciano C, Martínez G (2014) Axial crushing of flattened expanded metal tubes. Thin-Walled Struct 85:42–49
Rouzegar J, Assaee H, Niknejad A (2015) Geometrical discontinuities effects on lateral crushing and energy absorption of tubular structures. Mater Des 65:343–359
Smith D, Graciano C, Martínez G (2014) Quasi-static axial compression of concentric expanded metal tubes. Thin-Walled Struct 84:170–176
Niknejad A, Rezaei B, Liaghat GH (2013) Empty circular metal tubes in the splitting process—theoretical and experimental studies. Thin-Walled Struct 72:48–60
Fan Z, Lu G, Liu K (2013) Quasi-static axial compression of thin-walled tubes with different cross-sectional shapes. Eng Struct 55:80–89
Azarakhsh S, Rahi A, Ghamarian A (2015) Axial crushing analysis of empty and foam-filled brass bitubular cylinder tubes. Thin-Walled Struct 95:60–72
Chiu LNS, Falzon BG, Ruan D (2015) Crush responses of composite cylinder under quasi-static and dynamic loading. Compos Struct 131:90–98
Zhang X, Wen Z, Zhang H (2014) Axial crushing and optimal design of square tubes with graded thickness. Thin-Walled Struct 84:263–274
Niknejad A, Abedi MM, Liaghat GH (2015) Absorbed energy by foam-filled quadrangle tubes during the crushing process by considering the interaction effects. Arch Civ Mech Eng 15:376–391
Shariatpanahi M, Masoumi A, Ataei A (2008) Optimum design of partially tapered rectangular thin-walled tubes in axial crushing. Proc Inst Mech Eng Part B J Eng Manuf 222:285–291
Niknejad A, Elahi SM, Elahi SA (2013) Theoretical and experimental study on the flattening deformation of the rectangular brazen and aluminum columns. Arch Civ Mech Eng 13:449–464
Abedi MM, Niknejad A, Liaghat GH (2012) Theoretical and experimental study on empty and foam-filled columns with square and rectangular cross section under axial compression. Int J Mech Sci 65:134–146
Zhang X, Zhang H (2012) Experimental and numerical investigation on crush resistance of polygonal columns and angle elements. Thin-Walled Struct 57:25–36
Aktay L, Kröplin BH, Toksoy AK (2008) Finite element and coupled finite element/smooth particle hydrodynamics modeling of the quasi-static crushing of empty and foam-filled single, bitubular and constraint hexagonal- and square-packed aluminum tubes. Mater Des 29:952–962
Mahmoudabadi MZ, Sadighi M (2011) A study on the static and dynamic loading of the foam filled metal hexagonal honeycomb—theoretical and experimental. Mater Sci Eng A 530:333–343
Nia AA, Hamedani JH, Nia AA (2010) Comparative analysis of energy absorption and deformations of thin walled tubes with various section geometries. Thin-Walled Struct 48:946–954
GulerR MA, Cerit ME, Gerceker B, Karakaya E (2010) The effect of geometrical parameters on the energy absorption characteristics of thin-walled structures under axial impact loading. Int J Crashworthiness 15:377–390
Ghamarian A, Zarei HR, Farsi MA (2013) Experimental and numerical crashworthiness investigation of the empty and foam-filled conical tube with shallow spherical caps. Strain 49:199–211
Kathiresan M, Manisekar K, Manikandan V (2012) Performance analysis of fibre metal laminated thin conical frusta under axial compression. Compos Struct 94:3510–3519
Ali M, Ohioma E, Kraft F (2015) Theoretical, numerical, and experimental study of dynamic axial crushing of thin walled pentagon and cross-shape tubes. Thin-Walled Struct 94:253–272
Gao G, Dong H, Tian H (2014) Collision performance of square tubes with diaphragms. Thin-Walled Struct 80:167–177
Park DK, Kim DK, Park CH, Park DH, Jang BS, Kim BJ, Paik JK (2015) On the crashworthiness of steel-plated structures in an arctic environment: an experimental and numerical study. J Offshore Mech Arct Eng 137:051501
Reddy S, Abbasi M, Fard M (2015) Multi-cornered thin-walled sheet metal members for enhanced crashworthiness and occupant protection. Thin-Walled Struct 94:56–66
Darvizeh A, Darvizeh M, Ansari R (2014) Analytical and experimental investigations into the controlled energy absorption characteristics of thick-walled tubes with circumferential grooves. J Mech Sci Technol 28:4199–4212
Darvizeh A, Darvizeh M, Ansari R (2013) Effect of low density, low strength polyurethane foam on the energy absorption characteristics of circumferentially grooved thick-walled circular tubes. Thin-Walled Struct 71:81–90
Salehghaffari S, Tajdari M, Panahi M (2010) Attempts to improve energy absorption characteristics of circular metal tubes subjected to axial loading. Thin-Walled Struct 48:379–390
Zhang X, Huh H (2009) Energy absorption of longitudinally grooved square tubes under axial compression. Thin-Walled Struct 47:1469–1477
Song J, Chen Y, Lu G (2013) Light-weight thin-walled structures with patterned windows under axial crushing. Int J Mech Sci 66:239–248
Song J, Zhou Y, Guo F (2013) A relationship between progressive collapse and initial buckling for tubular structures under axial loading. Int J Mech Sci 75:200–211
Shahi JV, Marzbanrad J (2012) Analytical and experimental studies on quasi-static axial crush behavior of thin-walled tailor-made aluminum tubes. Thin-Walled Struct 60:24–37
Nia AA, Khodabakhsh H (2015) The effect of radial distance of concentric thin-walled tubes on their energy absorption capability under axial dynamic and quasi-static loading. Thin-Walled Struct 93:188–197
Dong H, Gao G, Xie S (2015) Collision performance of bitubular tubes with diaphragms. J Cent South Univ 22:3657–3665
Zheng G, Wu S, Sun G (2014) Crushing analysis of foam-filled single and bitubal polygonal thin-walled tubes. Int J Mech Sci 87:226–240
Li Z, Yu J, Guo L (2012) Deformation and energy absorption of aluminum foam-filled tubes subjected to oblique loading. Int J Mech Sci 54:48–56
Yin H, Wen G, Hou S (2011) Crushing analysis and multiobjective crashworthiness optimization of honeycomb-filled single and bitubular polygonal tubes. Mater Des 32:4449–4460
Naleway SE, Porter MM, McKittrick J (2015) Structural design elements in biological materials: application to bioinspiration. Adv Mater 27:5455–5476
Liu S, Tong Z, Tang Z (2015) Bionic design modification of non-convex multi-corner thin-walled columns for improving energy absorption through adding bulkheads. Thin-Walled Struct 88:70–81
Yin H, Xiao Y, Wen G (2015) Crushing analysis and multi-objective optimization design for bionic thin-walled structure. Mater Des 87:825–834
Chen J, Xie J, Zhu H (2012) Integrated honeycomb structure of a beetle forewing and its imitation. Mater Sci Eng C 32:613–618
Chen J, He C, Gu C (2014) Compressive and flexural properties of biomimetic integrated honeycomb plates. Mater Des 64:214–220
Chen P, Lin AY, McKittrick J (2008) Structure and mechanical properties of crab exoskeletons. Acta Biomater 4:587–596
Audysho R, Smith R, Altenhof W (2014) Mechanical assessment and deformation mechanisms of aluminum foam filled stainless steel braided tubes subjected to transverse loading. Thin-Walled Struct 79:95–107
Lomakin J, Huber PA, Eichler C (2011) Mechanical properties of the beetle elytron, a biological composite material. Biomacromolecules 12:321–335
Dolenska M, Nedved O, Vesely P (2009) What constitutes optical warning signals of ladybirds (Coleoptera: Coccinellidae) towards bird predators: colour, pattern or general look. Biol J Linn Soc 98:234–242
Yang S, Qi C (2013) Multiobjective optimization for empty and foam-filled square columns under oblique impact loading. Int J Impact Eng 54:177–191
Karagiozova D, Nurick GN, Yuen SCK (2005) Energy absorption of aluminium alloy circular and square tubes under an axial explosive load. Thin-Walled Struct 43:956–982
Duarte I, Vesenjak M, Krstulović-Opara L (2015) Manufacturing and bending behaviour of in situ foam-filled aluminium alloy tubes. Mater Des 66:532–544
Lee K, Yang Y, Kim S (2008) Energy absorption control characteristics of AL thin-walled tubes under impact load. Acta Mech Solida Sin 21:383–388
Reddy S, Abbasi M, Fard M (2015) Multi-cornered thin-walled sheet metal members for enhanced crashworthiness and occupant protection. Thin-Walled Struct 94:56–66
Yin H, Wen G, Hou S (2011) Crushing analysis and multiobjective crashworthiness optimization of honeycomb-filled single and bitubular polygonal tubes. Mater Des 32:4449–4460
Acknowledgements
The authors gratefully acknowledge the support from the National Natural Science Foundation of China under Grant Nos. 11402014 and 11572023. The authors also acknowledge the financial support from China Scholarship Council.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Rights and permissions
About this article
Cite this article
Xiang, J., Du, J., Li, D. et al. Numerical analysis of the impact resistance in aluminum alloy bi-tubular thin-walled structures designs inspired by beetle elytra. J Mater Sci 52, 13247–13260 (2017). https://doi.org/10.1007/s10853-017-1420-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-017-1420-z