Skip to main content

On the mechanism of intergranular stress corrosion cracking of sensitized stainless steel in tetrathionate solution

Abstract

Intergranular stress corrosion cracking (SCC) mechanism in sensitized stainless steel (Type 304) was investigated experimentally. A tetra-thionic potassium (K2S4O6) chemical solution was used to mimic polythionic acid SCC which the most aggressive SCC type. During the SCC test, the steel specimen was subjected to three-point bending with constant strain at room temperature, and simultaneous monitoring of acoustic emission and corrosion potential were employed to monitor SCC initiation and progression. At the early stage, transient phenomenon of local anodic dissolution was observed. Upon initiation of SCC, passivation film fracture and dissolution of metal at specimen surface take place. Through microscopic observation of SCC tip, it was found that the SCC tip advanced along the grain boundary with further mechanical loading. This suggested that the stress component plays a significant role of SCC propagation, in addition to the effect of the localized metal dissolution along Cr-depleted grain boundaries.

This is a preview of subscription content, access via your institution.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

References

  1. Nishida H, Nakamura K, Takahashi T (1984) Mater Perform 23:38

    CAS  Google Scholar 

  2. Kowaka M, Kudo T (1979) J Jpn Inst Met 43:595

    CAS  Google Scholar 

  3. Ahmad S, Mehta ML, Saraf SK, Saraswat IP (1981) Corros NACE 37:412

    Article  CAS  Google Scholar 

  4. NACE (2004) Protection of austenitic stainless steel and other austenitic alloys from polythionic acid stress corrosion cracking during shutdown of refinery equipment NACE standard recommended practice. RP0170-2004

  5. Hosoya K, Yamamoto K, Kagawa N (1985) Boshoku-Gijyutu 34:568 (in Japanese)

    CAS  Google Scholar 

  6. Rahimi S, Engelberg DL, Duff JA, Marrow TJ (2009) J Microsc Oxf 233:423

    Article  CAS  Google Scholar 

  7. Marrow TJ, Babout L, Jivkov AP, Wood P, Engelberg D, Stevens N, Withers PJ, Newman RC (2006) J Nucl Mater 352:62

    Article  CAS  Google Scholar 

  8. Breimesser M, Ritter S, Seifert H-P, Suter T, Virtanen S (2012) Corros Sci 45:1747

    Google Scholar 

  9. Takemoto M, Nakazawa T (1995) Boshoku-Gijyutu 44:166 (in Japanese)

    CAS  Google Scholar 

  10. Inoue H (2003) Corros Eng 52:444

    CAS  Google Scholar 

  11. Inoue H, Iwawaki H, Yamakawa K (1995) Mater Sci Eng A 198:225

    Article  Google Scholar 

  12. Yonezu A, Cho H, Takemoto M (2006) Prog Acoust Emission IIIX:489

    Google Scholar 

  13. Kelly RG, Frost AJ, Shahrabi T, Newman RC (1991) Metall Trans A 22:531

    Article  Google Scholar 

  14. Yonezu A, Cho H, Takemoto M (2006) Meas Sci Technol 17:2447

    Article  CAS  Google Scholar 

  15. Carpenter SH, Amith DR (1990) Metall Trans A 21:1933

    Article  Google Scholar 

Download references

Acknowledgements

We would like to thank Professor Mikio Tekemoto (Aoyama Gakuin University, Kanmeta Engineering Co., Ltd.) for his guidance. The work of A.Y. is supported in part of Grant-in-Aid for Young Scientist of (B) (No. 22760077) of the Ministry of Education, Culture, Sports, Science and Technology, Japan, and Research Grant for Science and Technology of SUZUKI Foundation. The work of X.C. is supported by the National Natural Science Foundation of China (11172231), the World Class University program through the National Research Foundation of Korea (R32-2008-000-20042-0), and the National Science Foundation (CMMI-0643726).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Akio Yonezu or Xi Chen.

Rights and permissions

Reprints and Permissions

About this article

Cite this article

Yonezu, A., Kusano, R. & Chen, X. On the mechanism of intergranular stress corrosion cracking of sensitized stainless steel in tetrathionate solution. J Mater Sci 48, 2447–2453 (2013). https://doi.org/10.1007/s10853-012-7032-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-012-7032-8

Keywords

  • Acoustic Emission
  • Stress Corrosion Crack
  • Hydrogen Embrittlement
  • Anodic Dissolution
  • Boundary Separation