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Oxidation of NdFeB-type magnets modified with additions of Co, Dy, Zr and V

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Abstract

The oxidation characteristics of NdFeB alloys, modified by additions of Co up to 10 at.% and with minor additions of Dy, Zr and V, have been examined in this article over the temperature range 250–500 °C. The surface oxide consisted of an outer surface layer of polycrystalline haematite, regardless of Co content, and an inner layer of Co-modified magnetite. Underlying this two-layer surface oxide was an extensive internal oxidation zone (IOZ) formed as a result of preferential reaction with oxygen of the magnetic phase, Nd2(Fe, Co)14B. The IOZ consisted of a bcc solid solution of Fe and Co and contained a fine dispersion of Nd-rich oxide particles. The zone grew by inward oxygen diffusion, principally along high-angle grain boundaries within the Fe-rich matrix. The thickening of the IOZ occurred with parabolic kinetics but at a rate which decreased with increasing alloy Co content by a consistent factor of 2–3 in parabolic rate constant at all test temperatures. The activation energy for the growth of the IOZ lay in the approximate range 91–104 kJ/mol for the various alloys but there did not appear to be a systematic variation with alloy composition.

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Acknowledgements

The authors are grateful to the Engineering and Physical Sciences Research Council (grant GR/N64755/01) and Marie Curie Fellowships for their financial support for this work. Thanks are also given to Less Common Metals Ltd. for the provision of the material used in this study.

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Correspondence to H. E. Evans.

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Skulj, I., Evans, H.E. & Harris, I.R. Oxidation of NdFeB-type magnets modified with additions of Co, Dy, Zr and V. J Mater Sci 43, 1324–1333 (2008). https://doi.org/10.1007/s10853-007-2229-y

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  • DOI: https://doi.org/10.1007/s10853-007-2229-y

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