Abstract
This paper reports work on the scale-up of a perforated bipole trickle-bed electrochemical reactor for the electro-synthesis of alkaline peroxide. The reactor uses a relatively simple cell configuration in which a single electrolyte flows with oxygen gas in a flow-by graphite felt cathode, sandwiched between a microporous polyolefin diaphragm and a nickel mesh/perforated Grafoil anode/bipole. Both one and two-cell reactors are scaled-up from cathode dimensions 120 mm high by 25 mm wide and 3.2 mm thick (reactor-A) to 630 mm high by 40 mm wide and 3.2 mm thick (reactor-B). The scale-up is achieved by the use of constrictions that prevent segregation of the 2-phase flow in the larger cell, combined with switching from a polypropylene to a polyethylene diaphragm with improved transport properties and raising the electrolyte feed concentration from 1 to 2 M NaOH.
For the one-cell reactor-B with a polypropylene diaphragm, operating on a feed of 1 M NaOH and oxygen at 900 kPa(abs)/20 °C, the peroxide current efficiency at a superficial current density of 5 kA m−2 increases from 27% (un-constricted cathode) to 57% with a constricted cathode. The corresponding current efficiencies at 3–5 kAm−2 for reactor-A and the constricted reactor-B are respectively 69–64% and 66–57%. Under similar conditions at 3–5 kA m−2 the one-cell constricted reactor-B with a polyethylene diaphragm gives current efficiencies of 88–64%, and changing to an electrolyte of 2 M NaOH raises this range to 90–80%. At 3–5 kA m−2 the equivalent two-cell (bipolar) constricted reactor-B shows current efficiencies of 82–74% and at 5 kA m−2 obtains 0.6 M peroxide in 2 M NaOH with specific energy 6.5 kWh per kg H2O2.
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Abbreviations
- i :
-
Current density A m−2
- κ:
-
Electrolyte (solution) conductivity S m−1
- L :
-
Characteristic length m
- V :
-
Electrode potential V
- Wa :
-
Wagner number (ratio of Faradaic to Ohmic resistance) dimensionless
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Acknowledgements
This work was supported by grants from the Government of Canada through the Natural Science and Engineering Research Council (NSERC) and the “Wood Pulps” Network of Centre of Excellence, with facilities supplied by the University of British Columbia (U.B.C.) and the U.B.C. Pulp and Paper Centre.
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Gupta, N., Oloman, C. Scale-up of the perforated bipole trickle-bed electrochemical reactor for the generation of alkaline peroxide. J Appl Electrochem 36, 1133–1141 (2006). https://doi.org/10.1007/s10800-006-9198-8
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DOI: https://doi.org/10.1007/s10800-006-9198-8