Abstract
This research paper assesses the geomechanical performance of a composite material comprising gold ore tailings and polymeric fibers in geotechnical structures. It involves a suite of geotechnical characterization assessments, compaction trials, and comprehensive examinations of the chemical and geotechnical properties of the tailings. The evaluation of the geomechanical behavior of the tailings involved triaxial tests under both drained and undrained isotropic consolidation conditions. These tests were conducted considering both unreinforced samples and samples reinforced with polymeric fibers. The study’s results revealed that polypropylene fibers significantly strengthened gold ore tailings, demonstrating their practical efficacy as reinforcing elements across various applications. Reinforced samples exhibited continuous strength increase under drained conditions, contrasting with the brittle behavior of unreinforced ones. The fibers effectively maintained strength under undrained conditions, enhancing stability during loading. They also increased friction angles and cohesive intercept, resisting deformations. Additionally, they improved stress and deformation distribution within composites and delayed shear modulus decrease with distortional strains, supporting their use in dry stacking structures despite significant deformations. Finally, these research findings contribute to the development of more reliable and sustainable practices for tailings disposal within the mining sector.
Similar content being viewed by others
Data Availability
The authors are committed to providing the data associated with this work upon request. Please contact the corresponding author for inquiries regarding data availability.
Abbreviations
- CL-ML:
-
Low-plasticity silty clay
- CID:
-
Isotropically consolidated drained triaxial tests
- CIU:
-
Isotropically consolidated undrained triaxial tests
- USCS:
-
Unified soil classification system
- XRF:
-
X-ray fluorescent spectrometry
- γ b :
-
Bulk unit weight of soil (kN/m2)
- γ d ,max :
-
Maximum dry unit weight of soil (kN/m2)
- Δu :
-
Excess pore pressure (kPa)
- ɛ a :
-
Axial strain (%)
- ɛ s :
-
Distortional strain (%)
- ɛ u :
-
Specific strain at the ultimate tensile strength (%)
- ɛ v :
-
Volumetric strain (%)
- ɛ y :
-
Specific strain at the yield tensile stress (%)
- σ′1 :
-
Major effective principal stress (kN/m2)
- σ′3 :
-
Minor effective principal stress (kN/m2)
- σ′3c :
-
Effective confining stress (kN/m2)
- σ u :
-
Ultimate tensile strength (kN/m2)
- σ y :
-
Yield tensile stress (kN/m2)
- \(\phi^{\prime}\) :
-
Effective friction angle (degrees)
- \(\phi^{\prime}_{{{\text{mob}}}}\) :
-
Angle of mobilized friction (degrees)
- \(\phi^{\prime}_{{{\text{peak}}}}\) :
-
Peak friction angle (degrees)
- A :
-
Soil activity (dimensionless)
- B :
-
Triaxial test parameter (dimensionless)
- c′:
-
Effective cohesive intercept (kN/m2)
- C c :
-
Curvature coefficient (dimensionless)
- C u :
-
Uniformity coefficient (dimensionless)
- D 10 :
-
Diameter at 10% soil passing (mm)
- D 30 :
-
Diameter at 30% soil passing (mm)
- D 60 :
-
Diameter at 60% soil passing (mm)
- D f :
-
Fiber diameter (m)
- E :
-
Young’s modulus (MPa)
- E 50 :
-
Secant deformation modulus at 50% of the ultimate stress (MPa)
- FC :
-
Fines content (mass fraction with a diameter smaller than 0.075 mm) (%)
- G :
-
Shear modulus (MPa)
- G f :
-
Specific gravity of fibers (dimensionless)
- G s :
-
Specific gravity of solids (dimensionless)
- L b :
-
Boiling temperature of the polymer (°C)
- L f :
-
Fusion temperature of the polymer (°C)
- pH :
-
Hydrogen ion potential (dimensionless)
- PI :
-
Plasticity index (%)
- q :
-
Deviatoric stress (kN/m2)
- s′:
-
Notation representing (σ′1 + σ′3)/2 (kN/m2)
- t′:
-
Notation representing (σ′1 − σ′3)/2 (kN/m2)
- w L :
-
Liquid limit (%)
- w opt :
-
Optimum water content (%)
- w P :
-
Plastic limit (%)
References
Alcan BA, Çelik S (2023) The effect of different fiber reinforcement on bearing capacity under strip foundation on the sand soil: an experimental investigation. Appl Sci 13(17):9769. https://doi.org/10.3390/app13179769
Alelvan GM, dos Ferreira JW, S, Casagrande, MDT, Consoli, NC, (2022) Proposal of new construction material: polymer-stabilized gold ore tailings composite. Sustainability 14(20):13648. https://doi.org/10.3390/su142013648
Alelvan GM, Casagrande MDT, Consoli NC (2022) Mechanical behavior analysis of polymer stabilized gold ore tailings. Soils Rocks 45(2):e2022075421. https://doi.org/10.28927/SR.2022.075421
Alelvan GM, Santos HNC, Pierozan RC, de Oliveira LK (2023) Key success factors for the practical application of new geomaterials. Sustainability 15(17):12929. https://doi.org/10.3390/su151712929
Arunachalam KP, Avudaiappan S, Maureira N, Garcia Filho FD, Monteiro SN, Batista ID, de Azevedo AR (2023) Innovative use of copper mine tailing as an additive in cement mortar. J Mater Res Technol 25:2261–74
ASTM D3822/D3822M-14 (2020) Standard test method for tensile properties of single textile fibers. Am Soc Test Mater. https://doi.org/10.1520/D3822_D3822M-14R20
ASTM D4287-17e1 (2017) Standard practice for classification of soils for engineering purposes (unified soil classification system). Am Soc Test Mater. https://doi.org/10.1520/D2487-17E01
ASTM D4318-17e1 (2018) Standard test methods for liquid limit, plastic limit, and plasticity index of soils. Am Soc Test Mater. https://doi.org/10.1520/D4318-17E01
ASTM D698-12 (2021) Standard test methods for laboratory compaction characteristics of soil using standard effort (12,400 ft-lbf/ft3 (600 kN-m/m3)). Am Soc Test Mater. https://doi.org/10.1520/D0698-12R21
ASTM D854-14 (2014) Standard test methods for specific gravity of soil solids by water pycnometer. Am Soc Test Mater. https://doi.org/10.1520/D0854-14
Berg RR, Christopher BR, Samtani NC (2009) Design and Construction of Mechanically Stabilized Earth Walls and Reinforced Soil Slopes, Volume I. U.S. Department of Transportation, Federal Highway Administration, National Highway Institute, Washington, D.C.
Camba A (2021) The unintended consequences of national regulations: large-scale-small-scale relations in Philippine and Indonesian nickel mining. Resour Policy 74(1):102213. https://doi.org/10.1016/j.resourpol.2021.102213
Casagrande MDT, Coop MR, Consoli NC (2006) Behavior of a fiber-reinforced bentonite at large shear displacements. J Geotech Geoenviron 132(11):1505–1508. https://doi.org/10.1061/(ASCE)1090-0241(2006)132:11(1505)
Chen C, Liu H, Zhang Y, Gu G, Hu J (2024) Micro-assessment of heavy metal immobilization within alkali-activated copper tailings-slag geopolymer. Cem Concr Compos 149(1):105510. https://doi.org/10.1016/j.cemconcomp.2024.105510
Consoli NC, Casagrande MDT, Coop MR (2007) Performance of a fibre-reinforced sand at large shear strains. Géotechnique 57(9):751–756. https://doi.org/10.1680/geot.2007.57.9.751
Consoli NC, Vogt JC, Silva JPS, Chaves HM, Filho HCS, Moreira EB, Lotero A (2022) Behaviour of compacted filtered iron ore tailings-Portland cement blends: new Brazilian trend for tailings disposal by stacking. Appl Sci 12(2):836. https://doi.org/10.3390/app12020836
Czajkowski M, Meade N, da Motta RS, Ortiz RA, Welsh M, Blanc GC (2023) Estimating environmental and cultural/heritage damages of a tailings dam failure: the case of the Fundão dam in Brazil. J Environ Econ Manag 121(1):102849. https://doi.org/10.1016/j.jeem.2023.102849
da Silva Alves LC, dos Reis Ferreira RA, Machado LB, de Castro Motta LA (2019) Optimization of metakaolin-based geopolymer reinforced with sisal fibers using response surface methology. Indus Crops Prod 139:111551. https://doi.org/10.1016/j.indcrop.2019.111551
Dinh HL, Liu J, Ong DEL, Doh JH (2022) A sustainable solution to excessive river sand mining by utilizing by-products in concrete manufacturing: a state-of-the-art review. Clean Mater 6(1):100140. https://doi.org/10.1016/j.clema.2022.100140
Doi A, Nguyen TAH, Nguyen NN, Nguyen CV, Raji F, Nguyen AV (2023) Enhancing shear strength and handleability of dewatered clay-rich coal tailings for dry-stacking. J Environ Manage 344(1):118488. https://doi.org/10.1016/j.jenvman.2023.118488
Dou S, Xu D, Keenan RJ (2023) Effect of income, industry structure and environmental regulation on the ecological impacts of mining: an analysis for Guangxi Province in China. J Clean Prod 400(1):136654. https://doi.org/10.1016/j.jclepro.2023.136654
Gao T, Wu A, Wang S, Ruan Z, Chen C, Sun W (2024) Compression behavior and microscopic damage mechanism of waste rock-tailings matrix composites: experiments and models. Constr Build Mater 425(1):136076. https://doi.org/10.1016/j.conbuildmat.2024.136076
Guan Y, Li Y, Zhang H, Sun R, Tian J, Yang Y (2023) Preparation of low-cos green engineered cementitious composites (ECC) using gold tailings and unoiled PVA fiber. J Build Eng 78(1):107455. https://doi.org/10.1016/j.jobe.2023.107455
Guo Z, Qiu J, Kirichek A, Zhou H, Liu C, Yang L (2023) Recycling waste tyre polymer for production of fibre reinforced cemented tailings backfill in green mining. Sci Total Environ 908(1):168320. https://doi.org/10.1016/j.scitotenv.2023.168320
Head KH (1994) Manual of Soil Laboratory Testing, vol 2. Wiley, New York, p 440. https://doi.org/10.1144/qjegh2014-021
Hou Y, Yang K, Yin S, Yu S, Kou P, Wang Y (2024) Enhancing workability, strength, and microstructure of cemented tailings backfill through mineral admixtures and fibers. J Build Eng 84(1):108590. https://doi.org/10.1016/j.jobe.2024.108590
Huang S, Pi Z, Cai C, Li H (2023) Utilization of high-sulfur iron ore tailings in cement mortar by considering the influence of curing temperature and tailing content. J Build Eng 74(1):106826. https://doi.org/10.1016/j.jobe.2023.106826
Jiang P, Wang Z, Wang W, Li N, Yu Y, Li C, Wu E, Pu S (2023) Interfacial strength characteristics between modified iron tailings and profiled fibers under dry-wet and freeze-thaw environments. Constr Build Mater 403(1):133016. https://doi.org/10.1016/j.conbuildmat.2023.133016
Kobayashi H, Garnier J, Mulholland DS, Quantin C, Haurine F, Tonha M, Joko C, Olivetti D, Freydier R, Seyler P, Martinez J-M, Roig HL (2023) Exploring a new approach for assessing the fate and behavior of the tailings released by the Brumadinho dam collapse (Minas Gerais, Brazil). J Hazard Mater 448(1):130828. https://doi.org/10.1016/j.jhazmat.2023.130828
Kore SD (2023) Performance evaluation of concrete mixtures using mining & industrial byproducts. Mater Today Proc. https://doi.org/10.1016/j.matpr.2023.02.363
Li J-S, Chen X, Lang L, He X-X, Xue Q (2023a) Evaluation of natural and artificial fiber reinforcements on the mechanical properties of cement-stabilized dredged sediment. Soils Found 63(3):101319. https://doi.org/10.1016/j.sandf.2023.101319
Li K, Li Q, Zhang Y, Liu X, Yang Y, Jiang T (2023b) Improved thiourea leaching of gold from a gold ore using additives. Hydrometallurgy 222(1):106204. https://doi.org/10.1016/j.hydromet.2023.106204
Li S, Chen J, Gao W, Lyu X, Liang Z, Zhou W (2024a) Current situation and prospects for the clean utilization of gold tailings. Waste Manag 180(1):149–161. https://doi.org/10.1016/j.wasman.2024.03.033
Li J, Sha A, Wang Z, Song R, Cao Y (2024b) Investigation of the self-healing, road performance and cost-benefit effects of an iron tailing/asphalt mixture in pavement. Constr Build Mater 422(1):135788. https://doi.org/10.1016/j.conbuildmat.2024.135788
Li J, Tong L, Zhang H, Chen Q, Yang H, Shen L, Zhai Y, Yao R (2024) Pool bio-oxidation and fitting analysis of low-grade arsenic-containing refractory gold ore. Green Chem Eng. https://doi.org/10.1016/j.gce.2024.01.001
Ma X, Sun J, Zhang F, Yuan J, Meng Z (2023) Experimental studies and analysis on axial compressive properties of full iron tailings concrete columns. Case Stud Constr Mater 18(1):e01881. https://doi.org/10.1016/j.cscm.2023.e01881
Mallett A, França ELB, Alves I, Mills L (2021) Environmental impacts of mining in Brazil and the environmental licensing process: changes needed for changing times? Extr Ind Soc 8(3):100952. https://doi.org/10.1016/j.exis.2021.100952
Oubaha S, Hakkou R, Taha Y, Mghazli MO, Benzaazoua M (2022) Elaboration of compressed earth based on phosphogypsum and phosphate mining by-products. J Build Eng 62(1):105423. https://doi.org/10.1016/j.jobe.2022.105423
Pan Z, Zhang C, Li Y, Yang C (2022) Solidification/stabilization of gold ore tailings powder using sustainable waste-based composite geopolymer. Eng Geol 309(1):106793. https://doi.org/10.1016/j.enggeo.2022.106793
Rose RL, Mugi SR, Saleh JH (2023) Accident investigation and lessons not learned: AcciMap analysis of successive tailings dam collapses in Brazil. Reliab Eng Syst Saf 236(1):109308. https://doi.org/10.1016/j.ress.2023.109308
Ruan H, Chen H, Chen X, Zhao W, Chen J, Wang T, Li X, Yang Z (2024) An investigation of discharge control in landslide dam failures using flexible protecting nets. Eng Fail Anal 159(1):108134. https://doi.org/10.1016/j.engfailanal.2024.108134
Servi S, Lotero A, Silva JPS, Bastos C, Consoli NC (2022) Mechanical response of filtered and compacted iron ore tailings with different cementing agents: focus on tailings-binder mixtures disposal by stacking. Constr Build Mater 349(1):128770. https://doi.org/10.1016/j.conbuildmat.2022.128770
Silva JP, Rissoli AL, Cacciari PP, da Fonseca AJ, Scheuermann Filho HC, Wagner AC, de Azambuja Carvalho JV, Festugato L, Consoli NC (2024) Triaxial testing response of compacted iron ore tailings considering a broad spectrum of confining pressures. Soils Found 64(2):101438. https://doi.org/10.1016/j.sandf.2024.101438
Vela Silveira M, Ferreira JW, Casagrande MD (2022) Effect of surface treatment on natural aging and mechanical behavior of sisal fiber–reinforced sand composite. J Mater Civil Eng 34(6):06022001. https://doi.org/10.1061/(ASCE)MT.1943-5533.0004237
Singh S, Kumar A, Sitharam TG (2024) Experimental study on strength, durability, hydraulic and toxicity characteristics of soil treated with mine tailings based geopolymers for sustainable road subgrade application. Constr Build Mater 414(1):134894. https://doi.org/10.1016/j.conbuildmat.2024.134894
Song Q, Zou Y, Bao J, Zhang P (2024) Disposal of solid waste as building materials: a study on the mechanical and durability performance of concrete composed of gold tailings. J Mater Res Technol 30(1):2111–2124. https://doi.org/10.1016/j.jmrt.2024.03.191
Sotomayor JMG, Alelvan GM, Casagrande MDT (2018) Influence of polypropylene fiber-reinforcement on the mechanical behavior of gold ore tailings through direct shear tests. J Mater Civil Eng 33(10):040221256. https://doi.org/10.1061/(ASCE)MT.1943-5533.0003878
Sotomayor JMG (2018) Assessment of drained and undrained mechanical behavior of iron ore and gold mine tailings reinforced with polypropylene fibers (In Portuguese). Ph.D. Thesis, Civil Engineering Graduate Program, Pontifical Catholic University of Rio de Janeiro, p 184
Sun N, Sun W, Guan Q, Wang L (2023) Green and sustainable recovery of feldspar and quartz from granite tailings. Miner Eng 203(1):108351. https://doi.org/10.1016/j.mineng.2023.108351
Thomas CL, Hernandez-Allica J, Dunham SJ, McGrath SP, Hefele SM (2021) A comparison of soil texture measurements using mid-infrared spectroscopy (MIRS) and laser diffraction analysis (LDA) in diverse soils. Sci Rep 11(1):16. https://doi.org/10.1038/s41598-020-79618-y
Wei L, Chai S, Xue M, Wang P, Li F (2022) Structural damage and shear performance degradation of fiber-lime-soil under freeze-thaw cycling. Geotext Geomembranes 50(5):845–857. https://doi.org/10.1016/j.geotexmem.2022.04.005
Welman-Purchase MD, Hansen RN (2023) Cyanide within gold mine waste of the free state goldfields: a geomechanical modelling approach. Environ Pollut 318(1):120825. https://doi.org/10.1016/j.envpol.2022.120825
Welman-Purchase MD, Castillo J, Gomez-Arias A, Matu A, Hansen RN (2024) First insight into the natural biodegradation of cyanide in a gold tailings environment enriched in cyanide compounds. Sci Total Environ 906(1):167174. https://doi.org/10.1016/j.scitotenv.2023.167174
Wood DM (1991) Soil behaviour and critical state soil mechanics. Cambridge University Press, Cambridge, p 488
Xia R, Zhang Y, Zhang S, Wang Y, Wang Y, Zhang Y, Zhou Y (2024) Effects of halloysite-decorated basalt fiber on mechanical properties and microstructure of iron tailings-based cementitious mortar. Constr Build Mater 417(1):135300. https://doi.org/10.1016/j.conbuildmat.2024.135300
Xiao Y, Tong L, Che H, Guo Q, Pan H (2022) Experimental studies on compressive and tensile strength of cement-stabilized soil reinforced with rice husks and polypropylene fibers. Constr Build Mater 344(1):128242. https://doi.org/10.1016/j.conbuildmat.2022.128242
Xu Y, Han G, Meng S (2023) Enhancing geotechnical reinforcement: exploring molybdenum tailings and basalt fibre-modified composites for sustainable construction. Constr Build Mater 411(1):134452. https://doi.org/10.1016/j.conbuildmat.2023.134452
Yan Y, Huang M, Qin X, Xie Z, Ou S (2024) A study on the mechanical behaviour of mixed fiber-reinforced soil. Case Stud Constr Mater 20(1):e02879. https://doi.org/10.1016/j.cscm.2024.e02879
Yang Y, Zhang J, Fu Y, Long W, Dong B (2024) Synthesis of one-part geopolymers from alkaline-activated molybdenum tailings: mechanical properties and microstructural evolution. J Clean Prod 443(1):141129. https://doi.org/10.1016/j.jclepro.2024.141129
Yıldız TD (2021) Possible effects of mining zone regulation on mining companies in Turkey & evaluation of mining companies. Resour Policy 71(1):102011. https://doi.org/10.1016/j.resourpol.2021.102011
Zafar T, Ansari MA, Husain A (2023) Soil stabilization by reinforcing natural and synthetic fibers—a state of the art review. Mater Today Proc. https://doi.org/10.1016/j.matpr.2023.03.503
Zhang H, Cao S, Yilmaz E (2022) Influence of 3D-printed polymer structures on dynamic splitting and crack propagation behavior of cementitious tailings backfill. Constr Build Mater 343(1):128137. https://doi.org/10.1016/j.conbuildmat.2022.128137
Zhang X, Wu D, Lu H, Liu L, Zheng S (2023) Improvement of tailings gradation on workability and strength of cemented tailings backfill. Constr Build Mater 387(1):131633. https://doi.org/10.1016/j.conbuildmat.2023.131633
Zhao Y, Yang Y, Ling X, Gong W, Li G, Su L (2021) Dynamic behavior of natural sand soils and fiber reinforced soils in heavy-haul railway embankment under multistage cyclic loading. Transp Geotech 28(1):100507. https://doi.org/10.1016/j.trgeo.2020.100507
Zou S, Guo W, Wang S, Gao Y, Qian L, Zhou Y (2023) Investigation of the dynamic mechanical properties and damage mechanisms of fiber-reinforced cemented tailing backfill under triaxial split-Hopkinson pressure bar testing. J Mater Res Technol 27(1):105–121. https://doi.org/10.1016/j.jmrt.2023.09.236
Acknowledgements
The authors would like to express their gratitude for the financial support received from the Brazilian National Council for Scientific and Technological Development (CNPq) and the Coordination for the Improvement of Higher Education Personnel (CAPES) in carrying out this research.
Funding
The authors have not disclosed any funding.
Author information
Authors and Affiliations
Contributions
Conceptualization: J.M.G.S., and M.D.T.C. Methodology: J.M.G.S. and M.D.T.C. Formal analysis: J.M.G.S., G.M.A., and M.D.T.C. Investigation: J.M.G.S. Data curation: J.M.G.S., G.M.A., M.D.C., and R.C.P. Original draft preparation: J.M.G.S., G.M.A., and M.D.T.C. Review and editing: J.M.G.S., G.M.A, M.D.T.C., and R.C.P. Visualization: M.D.T.C. and R.C.P. Supervision: M.D.T.C. Project administration: M.D.T.C. All authors have thoroughly reviewed and given their approval for the manuscript’s publication.
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that there are no competing interests associated with this work.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Sotomayor, J.M.G., Alelvan, G.M., Casagrande, M.D.T. et al. Geomechanical Performance of Gold Ore Tailings-Synthetic Fiber Composites. Geotech Geol Eng (2024). https://doi.org/10.1007/s10706-024-02814-4
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10706-024-02814-4