Desiccation-Induced Volumetric Shrinkage of Compacted Foundry Sand Treated with Cement Kiln Dust

Abstract

Foundry sand, an industrial waste, was treated with up to 12 % cement kiln dust content at comparative energy levels of British standard light, West African standard or “intermediate” (WAS) and British standard heavy (BSH) efforts at molding water contents −2, 0, 2, 4 and 6 % of optimum moisture content. Samples were extruded from the compaction molds and allowed to air dry in the laboratory in order to assess the effect of desiccation-induced shrinkage on the material for use as a hydraulic barrier in waste containment application. Results recorded show that volumetric shrinkage strain (VSS) values were large within the first 5 days of drying; VSS values increased with higher molding water content, water content relative to the optimum moisture content. VSS generally increased with higher initial degree of saturation for all compactive efforts, irrespective of the level of cement kiln dust (CKD) treatment. A compaction plane of acceptable zones for VSS based on the regulatory value is ≤4 %. The influence of CKD treatment generally showed a decrease in the desiccation-induced volumetric shrinkage strain with increasing CKD content. This is largely due to the pozzolanic input of CKD. Finally, only the BSH compactive effort gave successful results of volumetric shrinkage strain at CKD treatment content of between 4 and 8 %, while 12 % CKD content produced successful volumetric shrinkage strain results at WAS and BSH compactive effort, respectively.