Abstract
This paper addresses the energy consumption in conventional shea butter production processes and its impact on sustainability. The socio-cultural significance of shea butter extraction and the environmental challenges posed by the demand for firewood in the Shea belt are considered. The aim of this study is to review the existing research on energy consumption in conventional shea butter production processes and provide insights into reducing energy consumption while improving sustainability. The specific objectives are to analyse critical operations in the process and quantify their electricity, water, and heat demand. The study identifies grinding shea kernels into a paste, fat recovery, and oil clarification as the key operations regarding electricity, water, and heat demand, respectively. The conventional production process heavily relies on firewood as an energy source, consuming approximately 8–10 kWh of heat per kg of produced crude shea butter when improved cookstoves/roasters are used. However, the use of three-stone cookstoves can double or even quadruple the heat demand. Valorisation of shea butter process residues, such as kneading sludges, has the potential to cover 50% of the required heat and replace significant amounts of firewood. However, this approach necessitates careful process design and potentially alternative fuels from the residues to ensure efficient combustion and reduce smoke emissions. The conventional shea industry generates a considerable amount of by-products, yet no systematic and efficient valorisation scheme is currently implemented. By implementing improved cookstoves and developing a comprehensive valorisation strategy for process residues, significant reductions in energy consumption and environmental impact can be achieved.
Similar content being viewed by others
Data availability
Data sharing not applicable to this review article as no datasets were generated or analysed during the current study, apart from what may directly be derived from the cited articles.
References
Abdul-Mumeen I (2013) Biochemical and microbiological analysis of shea nut cake: a waste product from shea butter processing. J Agric Biotechnol Sustain Dev 5(4):61–68. https://doi.org/10.5897/jabsd12.031
Agris resources group SA (2022) Insights from GSA annual shea conference “growing the future: strengthening resilience and restoration”—agri resources. https://www.agri-resources.com/2022/06/27/annual-international-shea-conference-growing-the-future-strengthening-resilience-and-restoration/. Accessed 21 Jul 2023
Ahouandjinou MC, Adegbola PY, Yabi JA, Adekambi SA (2010) Adoption et impact socio-économique de la semi- mécanisation du procédé de transformation des amandes de karité en beurre au Nord-Bénin. https://ageconsearch.umn.edu/nanna/record/96186/files/152. Accessed 21 Jul 2023
Ahouannou C, Tchobo F, Toukourou C, Kougbadi F, Soumanou M (2014) Influence des opérations thermiques impliquées dans les procédés traditionnels d’extraction du beurre de karité au Bénin. Int J Biol Chem Sci 7(5):2151–2164. https://doi.org/10.4314/ijbcs.v7i5.31
Ajala EO, Aberuagba F, Olaniyan AM, Onifade KR (2016) Optimization of solvent extraction of shea butter (Vitellaria paradoxa) using response surface methodology and its characterization. J Food Sci Technol 53(1):730–738. https://doi.org/10.1007/s13197-015-2033-7
Ajala EO, Aberuagba F, Olaniyan AM, Onifade KR (2017) Enzymatic extraction of shea butter: optimization study using response surface methodology. J Food Process Eng 40(1):1–7. https://doi.org/10.1111/jfpe.12329
Alemawor F, Agyente-Badu DVP (2012) Proximate analysis of shea nut kernel cake/meal samples from industry and cottage industry and some methods of removal of anti-nutritional factors. Int J Biochem Biotechnol 1(9):239–242
Apea OB, Larbi E (2013) Indigenous technology and scientific research as ingredients for economic development: a case of shea butter industry. J Contemp Integr Ideas 1(1):16–26
Baraka Impact (2022) 2022 impact report—Baraka impact. https://barakasheabutter.com/blogs/baraka-blogs/2022-impact-report. Accessed 21 Jul 2023
Barbera M, Gurnari G (2018) Wastewater treatment and reuse in the food industry, 1st edn. Springer, New York
Bockel L, Veyrier M, Gopal P, Adu A, Ouedraogo A (2020) Shea value chain as key pro-poor carbon-fixing engine in West Africa. In: Shea value chain as key pro-poor carbon-fixing engine in West Africa. https://doi.org/10.4060/ca7406en
CBI Market Intellingence (2015) CBI product factsheet : shea butter in Europe. https://www.cbi.eu/sites/default/files/market-information/product-factsheet-europe-shea-butter-2015.pdf. Accessed 21 Jul 2023
Codex Alimentarius (2020) Regional standard for unrefined shea butter CXS 325R-2017 adopted in 2017. In: FAO/WHO. https://www.fao.org/fao-who-codexalimentarius/sh-proxy/en/?lnk=1&url=https%253A%252F%252Fworkspace.fao.org%252Fsites%252Fcodex%252FStandards%252FCXS%2B325R-2017%252FCXS_325Re.pdf. Accessed 21 Jul 2023
Dagnogo F, Fofana L, Konaté D, Ousmane T, Coulibaly SS (2021) Socio-economic impact of shea butter production on the living conditions of producers in the regions of Poro and Tchologo (Northern Côte d’Ivoire). Open J Soc Sci 09(11):149–158. https://doi.org/10.4236/jss.2021.911012
Dandjouma AKA, Adjia HZ, Kameni A, Tchiégang C (2009) Procédés traditionnels de production et circuit de commercialisation du beurre de karité au Nord-Cameroun. Tropicultura 27(1):3–7
Dao A, Lingani P, Lamien N, Toe P (2019) Demande en bois-énergie et rentabilité économique de la préparation de la bière locale et du beurre de karité au Burkina Faso. J Anim Plant Sci 42(3):7303–7313
Davou L (2020) Procédé durable de production du beurre de karité. Master thesis. [Institut International d’Ingénierie de l’Eau et de l’Environnemen]. http://documentation.2ie-edu.org/cdi2ie/opac_css/doc_num.php?explnum_id=4277. Accessed 21 Jul 2023
Desta WM, Bote ME (2021) Wastewater treatment using a natural coagulant (Moringa oleifera seeds): optimization through response surface methodology. Heliyon 7(11):e08451. https://doi.org/10.1016/j.heliyon.2021.e08451
Didia B, Zakpaa HD, Mills-Robertson FC, Iddrisu A (2018) Enzyme-assisted traditional extraction of shea butter using different levels of pre-treated shea kernels. J Agric Biotechnol Sustain Dev 10(1):1–10. https://doi.org/10.5897/JABSD2017.0295
Die HK, Rose SP, Mackenzie AM (2008) Effects of fungal (Aspergillus niger or Ceriporiopsis subvermispora) fermentation on the nutritive value of shea nut (Vitellaria paradoxa) meal for broiler chicks. Br Poult Sci 49(3):360–367. https://doi.org/10.1080/00071660802126651
Duwiejuah AB, Quainoo AK, Abubakari AH (2022) Simultaneous adsorption of toxic metals in binary systems using peanut and sheanut shells biochars. Heliyon 8(9):e10558. https://doi.org/10.1016/j.heliyon.2022.e10558
Eromosele IC, Eromosele CO, Orisakiya JO, Okufi S (1996) Binding of chromium and copper ions from aqueous solutions by shea butter (Butyrospermum parkii) seed husks. Bioresour Technol 58(1):25–29. https://doi.org/10.1016/S0960-8524(96)00088-0
Eromosele IC, Abare LD (1998) Sorption of iron and zinc ions from non-aqueous solution by shea butter (Butyrospermum parkii) seed husks. Bioresour Technol 66(2):129–132. https://doi.org/10.1016/S0960-8524(97)00162-4
FAO (2001) Human energy requirements: report of a joint FAO/ WHO/UNU expert consultation. https://www.fao.org/3/y5686e/y5686e.pdf. Accessed 21 Jul 2023
Gezahegn YA, Emire SA, Asfaw SF (2016) Optimization of Shea (Vitellaria paradoxa) butter quality using screw expeller extraction. Food Sci Nutr 4(6):840–847. https://doi.org/10.1002/FSN3.351
GIZ (2014) Efficient stoves for producing shea butter. http://www.produse.org/imglib/downloads/energy_sources/PRODUSE-Factsheet-Benin.pdf. Accessed 21 Jul 2023
Glew D, Lovett PN (2014) Life cycle analysis of shea butter use in cosmetics: from parklands to product, low carbon opportunities. J Clean Prod 68:73–80. https://doi.org/10.1016/j.jclepro.2013.12.085
Global Shea Alliance (2022) Global Shea Alliance sustainability program. https://globalshea.com/gsamain/storage/img/marqueeupdater/2020.01.06.04.30sustainability-program-english.compressed_501_971-2.pdf. Accessed 21 Jul 2023
Goumbri BWF, da Silva TLT, Marini RD, Semdé R, Somé TI, Danthine S (2022) African shea butter properties related to common extraction technologies: a review. Food Bioprocess Technol 15(2):231–248. https://doi.org/10.1007/s11947-021-02708-w
Hatskevich A, Jeníček V, Darkwah SA (2011) Shea industry—a means of poverty reduction in northern in Ghana. Agric Trop Subtrop 44(4):223–228
Honfo FG, Linnemann AR, Akissoe NH, Soumanou MM, van Boekel MAJS (2012) Indigenous knowledge of shea processing and quality perception of shea products in Benin. Ecol Food Nutr 51(6):505–525. https://doi.org/10.1080/03670244.2012.705744
Honfo FG, Linnemann AR, Guo M, Akissoe N, Soumanou MM, Van Boekel MAJS (2017) Influence of roasting of shea kernels on their fat content and some quality characteristics of shea butter. J Food Stud 6(1):66–80. https://doi.org/10.5296/jfs.v6i1.10881
Ibanga UI, Adegokeg O, Akinoso R, Liman A (2015) Effect of frying, toasting, boiling and parboiling of sheanuts on percentage yield, sensory attributes, osme physical and chemical properties of shea butter. Elixir Food Sci 81:31532–31539
Iddrisu A-M, Didia B, Abdulai A (2019) Shea butter extraction technologies: Current status and future perspective. Afr J Biochem Res 13(2):9–22. https://doi.org/10.5897/ajbr2018.1007
Jasaw GS, Saito O, Takeuchi K (2015) Shea (Vitellaria paradoxa) butter production and resource use by urban and rural processors in northern Ghana. Sustainability (switzerland) 7(4):3592–3614. https://doi.org/10.3390/su7043592
Jasaw GS, Saito O, Gasparatos A, Shoyama K, Boafo YA, Takeuchi K (2017) Ecosystem services trade-offs from high fuelwood use for traditional shea butter processing in semi-arid Ghana. Ecosyst Serv 27:127–138. https://doi.org/10.1016/j.ecoser.2017.09.003
Jasaw GS, Saito O, Takeuchi K (2018) Material flow analysis of shea butter production systems: Implications for sustainability in semi-arid Ghana. In: Saito O, Kranjac-Berisavljevic G, Takeuchi K, Gyasi EA (eds) Strategies for building resilience against climate and ecosystem changes in Sub-Saharan Africa. Springer Singapore, pp 193–214
Jibreel MB, Mumuni E, Al-Hassan S, Baba NM (2013) Shea butter and its processing impacts on the environment in the Tamale Metropolis of Ghana. Int J Dev Sci 2(3):2008–2019
Kouakou BA, Megnanou R-M, Djoman AÉS, Doue GG, Zoue LYT, Akpa Akpro LR, Kouassi AT, Dembele T, Niamke SL (2021) Shea press cake, an organic resource of bioactive molecules: biochemical and phytochemical profiles of alcoholic extracts. Asian J Biotechnol Bioresour Technol 7(2):51–57. https://doi.org/10.9734/ajb2t/2021/v7i230099
Kpegba K, Kpokanu SA, Simalou O (2017) Evaluation des techniques de production du beurre de karité au Togo Assessment of shea butter production techniques in Togo. Int J Biol Chem Sci 11:1577–1591. https://doi.org/10.4314/ijbcs.v11i4.14
Lavenburg VM, Rosentrater KA, Jung S (2021) Extraction methods of oils and phytochemicals from seeds and their environmental and economic impacts. Processes 9(10):1–14. https://doi.org/10.3390/pr9101839
Livelihoods (2021) Regenerating the shea butter tree—livelihoods Funds. https://livelihoods.eu/regenerating-the-shea-butter-tree. Accessed 21 Jul 2023
Naughton CC, Zhang Q, Mihelcic JR (2017) Modelling energy and environmental impacts of traditional and improved shea butter production in West Africa for food security. Sci Total Environ 576:284–291. https://doi.org/10.1016/j.scitotenv.2016.10.059
N’goran KPDA, Diabaté D, Yao KM, Kouassi NLB, Gnonsoro UP, Kinimo KC, Trokourey A (2018) Lead and cadmium removal from natural freshwater using mixed activated carbons from cashew and shea nut shells. Arab J Geosci 11:498. https://doi.org/10.1007/s12517-018-3862-2
Nkouam GB (2007) Conservation des fruits du karité (Vitellaria paradoxa Gaertn.) et de l’aiéle (Canarium schweinfurthii Engl.) : isothermes de sorption d’eau et extraction des matières grasses des fruits stockés [University of Ngaoundere]. http://docnum.univ-lorraine.fr/public/INPL/2007_NKOUAM_G_B.pdf. Accessed 21 Jul 2023
Noumi ES, Dabat MH, Blin J (2013) Energy efficiency and waste reuse: a solution for sustainability in poor West African countries? Case study of the shea butter supply chain in Burkina Faso. J Renew Sustain Energy 5(5):053134. https://doi.org/10.1063/1.4824432
Nurah OT, Julius IU (2018) Optimization of aqueous extraction conditions of unrefined shea butter using response surface methodology. Am J Food Nutr 6(4):108–114
Obibuzor JU, Abigor RD, Omoriyekemwen V, Okogbenin EA (2013) Effect of processing germinated shea kernels on the quality parameters of shea (Vitellaria paradoxa) butter. J Cereals Oilseeds 4(2):26–31. https://doi.org/10.5897/JCO12.017
Obirikorang KA, Amisah S, Fialor SC, Skov PV (2015) Local agro-industrial by-products with potential use in Ghanaian aquaculture: a review. Aquacult Int 23(2):403–425. https://doi.org/10.1007/s10499-014-9831-1
Otu SA, Dzogbefia V, Kpikpi E, Essuman EK (2015) Comparative effect of crude and commercial enzyme in shea fat extraction. J Biotechnol Biochem 1(3):18–27. https://doi.org/10.6084/M9.FIGSHARE.1439597.V1
Quainoo AK, Duwiejuah AB, Cobbina SJ (2019) Adsorption of toxic metals onto eco-friendly and cost-effective shea (Vitellaria paradoxa) nut shell biochar in aqueous phase. UDS Int J Dev 6(1):1–12
Rivers L III, Sanga U, Sidibe A, Wood A, Paudel R, Marquart-Pyatt ST, Ligmann-Zielinska A, Olabisi LS, Du EJ, Liverpool-Tasie S (2018) Mental models of food security in rural Mali. Environ Syst Decis 38(1):33–51. https://doi.org/10.1007/s10669-017-9669-y
Sachibu M, Enno H (2013) Behind the butter : an energy analysis of shea butter processing. https://vdocuments.net/download/behind-the-butter-an-energy-analysis-of-shea-butter-1-to-reduce-fuel-wood.html. Accessed 21 Jul 2023
Shan TC, Al MM, Makky EA, Ali EN (2017) The use of Moringa oleifera seed as a natural coagulant for wastewater treatment and heavy metals removal. Appl Water Sci 7(3):1369–1376. https://doi.org/10.1007/s13201-016-0499-8
Solargis (2023) Solar irradiation map of Sub-Saharan Africa. [Map]. https://solargis.com/maps-and-gis-data/download/sub-saharan-africa. Accessed 21 Jul 2023
Tano-Debrah K, Ohta Y (1994) Enzyme-assisted aqueous extraction of fat from kernels of the shea tree, Butyrospermum parkii. J Am Oil Chem Soc 71(9):979–983. https://doi.org/10.1007/BF02542265
Tulashie SK, Appiah G, Akpari EEA, Saabome SM (2020) Design of shea nut rotary roasting machine used for shea butter production in Ghana. Int J Thermofluid 1–2:100015. https://doi.org/10.1016/j.ijft.2020.100015
Winrock International (2017) Shea kernel roasting improvement project—problem definition and opportunity scoping. https://pdf.usaid.gov/pdf_docs/PA00TGBJ.pdf. Accessed 21 Jul 2023
Winrock International (2018) Natural resource product sector analysis—shea roadmap. https://pdf.usaid.gov/pdf_docs/PA00TGBP.pdf. Accessed 21 Jul 2023
Womeni HM, Ndjouenkeu R, Kapseu C, Mbiapo FT, Linder M, Fanni J (2007) Application du procédé séchage-friture aux amandes de karité: influence sur la composition en matières insaponifiables du beurre. Oilseeds Fats Crops Lipids 14(6):366–370. https://doi.org/10.1051/ocl.2007.0143
Funding
This work was supported by the European Commission in the framework of H2020/PRE-LEAP-RE [Grant No. 815264] and DEVCO [Grant No. FOOD/2019/410-794].
Author information
Authors and Affiliations
Contributions
BSN and KEN wrote the manuscript text. LD contributed to the analysis of the data, especially those from ASY (shea butter SME). All authors (BSN, KEN, KK, LD, MYS and HY) edited and reviewed the manuscript.
Corresponding author
Ethics declarations
Conflict of interest
The authors have no competing interests to declare that are relevant to the content of this article.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Nounagnon, B.S., N’Tsoukpoe, K.E., Kpegba, K. et al. Sustainability challenges in conventional shea butter production in Africa: a review of energy consumption and resource efficiency. Environ Syst Decis 44, 161–176 (2024). https://doi.org/10.1007/s10669-023-09925-y
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10669-023-09925-y