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Effects of cellulose nanocrystal-based hybrid modification on flax/polypropylene composites

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Abstract  

The composite industry urgently needs to develop effective and efficient surface treatment techniques for high-strength plant fibers. A newly designed hybrid approach which combines surface treatment techniques of three categories is studied in this research, in which sodium bicarbonate treatment is conducted to ‘gently’ clean the flax fiber, silane treatment served to add functional group and silane-grafted cellulose nanocrystals (CNCs) are applied to fiber surface to promote fiber-matrix interaction. Three processes are designed in order to combine silane treatment and CNC treatment. In the first process, CNCs were directly deposited on flax fabric after which flax fabric with CNCs was subjected to silane treatment. In the second process, flax fabric was simultaneously subjected to CNC deposition and silane treatment. In the third process, CNCs were separately subjected to silane treatment and later collected using a centrifuge. Later, silane-grafted CNCs were deposited flax fabric. The combined NaHCO3-silane treatment improved the tensile strength of flax/polypropylene composites by 26.6%. It was also confirmed that CNCs could enhance fiber/matrix interface via mechanical interlocking. As the concentration of CNC suspension increased, density of CNCs on fiber surface increased. When the concentration is 5 g/L, optimum performance of flax/polypropylene composites is observed. In terms of moisture absorption, it was found that NaHCO3-silane treatment could reduce moisture absorption (by 49.8%) while CNCs induce higher moisture content (by 31.1% when CNC concentration was 10.0 g/L). More importantly, the results of this study indicated that the moisture absorption and mechanical properties of composites could be largely affected by the nature of the interface. Proper fiber/matrix interface engineering can reduce moisture absorption and enhance mechanical properties.

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Data supporting the findings of this study are available from the corresponding author upon request.

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Funding

This work is sponsored by the National Natural Science Foundation of China (Grant No. 12202325). This research work is also supported by the Open Project Program of Ministry of Education Key Laboratory for Advanced Textile Composite Materials (Tiangong University), No. MATC-2021–006.

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C.L. and T.L. prepared the images, drafted the work and did the experiments. Y.Z. made substantial contributions to the conceptions, design of the work, interpretation of data and funding acquisition. Y.Z. also drafted the work and revised it critically for important intellectual content. W.L. and Z.Z. were involved in the interpretation of data and writing for the paper. S.L., L.J. and C.W. provided resources. All authors reviewed the manuscript.

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Correspondence to Yucheng Zhong or Shuxin Li.

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Luo, C., Lin, T., Zhong, Y. et al. Effects of cellulose nanocrystal-based hybrid modification on flax/polypropylene composites. Cellulose (2024). https://doi.org/10.1007/s10570-024-05907-8

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  • DOI: https://doi.org/10.1007/s10570-024-05907-8

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