Abstract
This paper presents an investigation into the effect of surface asperities on the over-rolling of bearing surfaces in transient elastohydrodynamic lubrication (EHL) line contact. The governing equations are discretized by the finite difference method. The resulting nonlinear system of algebraic equations is solved by the Jacobian-free Newton-generalized minimal residual (GMRES) from the Krylov subspace method (KSM). Acceleration of the GMRES iteration is accomplished by a wavelet-based preconditioner. Profiles of the lubricant pressure and film thickness are obtained at each time step when the indented surface moves through the contact region. The prediction of pressure as a function of time provides an insight into the understanding of fatigue life of bearings. The analysis confirms the need for the time-dependent approach of EHL problems with surface asperities. This method requires less storage and yields an accurate solution with much coarser grids. It is stable, efficient, allows a larger time step, and covers a wide range of parameters of interest.
Similar content being viewed by others
Abbreviations
- a :
-
amplitude of roughness, µm
- a 0 :
-
dimensionless amplitude of roughness, a0 = aR/b2
- \(\overline a\) :
-
normalized surface roughness amplitude, \(\overline a = {a_0}/H_{\min}^{{\rm{Dowson - Higginson}}};\)
- b :
-
half width of Hertzian contact, \(b = 4R\sqrt {W/\left({2\pi} \right),{\rm{m}}} \)
- E′ :
-
reduced modulus of elasticity, Pa
- G :
-
dimensionless material parameter, G = αE′
- H :
-
dimensionless film thickness, H = hR/b2
- h :
-
film thickness, m
- \(\overline h \) :
-
dimensionless film thickness, \(\overline h = h/\left({R{{\left({2U} \right)}^{- 1/2}}} \right)\)
- H 00 :
-
dimensionless offset film thickness, m
- K ij :
-
discrete approximation of K-logarithmic kernel
- λ :
-
dimensionless velocity parameter
- l :
-
dimensionless wavelength, l = λ/b
- N :
-
number of nodes on the grid
- P :
-
dimensionless pressure, P = p/ph
- p :
-
pressure, Pa
- α :
-
pressure viscosity relation
- Δx :
-
dimensionless mesh size
- Δt :
-
dimensionless time step
- p h :
-
maximum Hertzian pressure, ph = E′b/(4R), Pa
- R :
-
reduced radius of curvature, m
- U :
-
dimensionless speed parameter, U = (η0us)/(E′R)
- u s :
-
average rolling velocity, us = u1 + u2, m/s
- u1, u2 :
-
velocities of lower and upper surfaces, respectively, m/s
- W :
-
dimensionless load parameter, w/(E′R)
- w :
-
external load per unit length, N/m
- XC :
-
dimensionless location of a pressure spike
- X :
-
dimensionless coordinate, x/b;
- z :
-
pressure viscosity index
- η :
-
Newtonian viscosity
- η 0 :
-
viscosity at ambient pressure
- \(\overline \eta \) :
-
dimensionless viscosity, \(\overline \eta = \eta /\eta 0\)
- M :
-
dimensionless load parameter (Moes parameter)
- L :
-
dimensionless material parameter (Moes parameter).
References
DOWSON, D. and HIGGINSON, G. R. Elasto-Hydrodynamic Lubrication, 2nd ed., Pergaman Press, New York (1977)
DOWSON, D. and EHRET, P. Past, present and future studies in elastohydrodynamics. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 213(5), 317–333 (1999)
SPIKES, H. A. Sixty years of EHL. Lubrication Science, 18(4), 265–291 (2006)
LUGT, P. M. and MORALES-ESPEJEL, G. E. A review of elasto-hydrodynamic lubrication theory. Tribology Transactions, 54, 470–496 (2011)
VENNER, C. H. Multilevel Solution of the EHL Line and Point Contact Problems, Ph. D. dissertation, University of Twente (1991)
GOODYER, C. E. Adaptive Numerical Methods for Elastohydrodynamic Lubrication, Ph. D. dissertation, University of Leeds (2001)
PETRUSEVICH, A. I. Fundamental conclusions from the contact hydrodynamic theory of lubrication. Izvestiya Akademii Nauk SSSR (OTN), 2, 209–223 (1951)
DOWSON, D., HIGGINSON, G. R., and WHITAKER, A. V. Stress distribution in lubricated rolling contacts. Proceedings of the Institution of Mechanical Engineers Symposium on Fatigue in Rolling Contacts, 6, 66–75 (1963)
BOOKER, J. Dynamically loaded journal bearings: mobility method of solution. Journal of Basic Engineering, 87(3), 537–546 (1965)
DOWSON, D., TAYLOR, C. M., and ZHU, G. A transient elastohydrodynamic lubrication analysis of a cam and follower. Journal of Physics D: Applied Physics, 25(1A), 313–320 (1992)
VICHARD, J. P. Transient effects in the lubrication of Hertzian contacts. Journal of Mechanical Engineering Science, 13(3), 173–189 (1971)
TRIPP, J. H. and HAMROCK, B. J. Surface roughness effects in EHL contacts. Proceedings of the Leeds-Lyon Symposium on Tribology, The University of Leeds, Leeds, 30–39 (1984)
WEDEVEN, L. D. and CUSANO, C. Elastohydrodynamic film thickness measurements of artificially produced surface dents and grooves. ASLE Transactions, 22(4), 369–381 (1979)
KANETA, M., KANADA, T., and NISHIKAWA, H. Optical interferometric observations of the effects of a moving dent on point contact EHL. Tribology Series, 32, 69–79 (1997)
CHAOMLEFFEL, J. P., DALMAZ, G., and VERGNE, P. Experimental results and analytical predictions of EHL film thickness. Tribology International, 40, 1543–1552 (2007)
ZHANG, Y., WANG, W., ZHANG, S., and ZHAO, Z. Experimental study of EHL film thickness behaviour at high speed in ball-on-ring contacts. Tribology International, 113, 216–223 (2017)
GOGLIA, P. R., CUSANO, C., and CONRY, T. F. The effects of surface irregularities on the elastohydrodynamic lubrication of sliding line contacts, part II: wavy surface. Journal of Tribology, 106(1), 113–119 (1984)
KWEH, C. C., EVANS, H. P., and SNIDLE, R. W. Micro-elastohydrodynamic lubrication of an elliptical contact with transverse and three-dimensional sinusoidal roughness. Journal of Tribology, 111(4), 577–584 (1989)
LEE, R. T. and HAMROCK, B. J. A circular nonNewtonian fluid model, part II: used in microelastohydrodynamic lubrication. Journal of Tribology, 112(3), 497–505 (1990)
VENNER, C. H., LUBRECHT, A. A., and TEN-NAPEL, W. E. Numerical simulation of the overrolling of a surface feature in an EHL line contact. Journal of Tribology, 113(4), 777–783 (1991)
HUGHES, T. G., ELCOATE, C. D., and EVANS, H. P. Coupled solution of the elastohydrodynamic line contact problem using a differential deflection method. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 214(4), 585–598 (2000)
AHMED, S., GOODYER, C. E., and JIMACK, P. K. An efficient preconditioned iterative solution of fully-coupled elastohydrodynamic lubrication problems. Applied Numerical Mathematics, 62(5), 649–663 (2012)
HABCHI, W. and ISSA, J. S. An exact and general model order reduction technique for the finite element solution of elastohydrodynamic lubrication problems. Journal of Tribology, 139(5), 051501 (2017)
MAIER, D., HAGER, C., HETZLER, H., FILLOT, N., VERGNE, P., DUREISSEIX, D., and SEEMANN, W. A nonlinear model order reduction approach to the elastohydrodynamic problem. Tribology International, 82, 484–492 (2015)
BUJURKE, N. M., KANTLI, M. H., and SHETTAR, B. M. Wavelet preconditioned Newton-Krylov method for elastohydrodynamic lubrication of line contact problems. Applied Mathematical Modelling, 46, 285–298 (2017)
LIESEN, J. and STRAKOS, Z. Krylov Subspace Methods: Principles and Analysis, Oxford University Press, Oxford (2013)
ALMQVIST, T. and LARSSON, R. Thermal transient rough EHL line contact simulations by aid of computational fluid dynamics. Tribology International, 41, 683–693 (2008)
ALMQVIST, T., ALMQVIST, A., and LARSSON, R. A comparison between computational fluid dynamic and Reynolds approaches for simulating transient EHL line contacts. Tribology International, 37, 61–69 (2004)
HAJISHAFIEE, A., KADIRIC, A., IOANNIDES, S., and DINI, D. A coupled finite-volume CFD solver for two-dimensional elasto-hydrodynamic lubrication problems with particular application to rolling element bearings. Tribology International, 109, 258–273 (2017)
TOSIC, M., LARSSON, R., JOVANOVIC, J., LOHNER, T., BJORLING, M., and STAHL, K. A computational fluid dynamics study on shearing mechanisms in thermal elastohydrodynamic line contacts. Lubricants, 7(8), 69 (2019)
HARTINGER, M. and REDDYHOFF, T. CFD modeling compared to temperature and friction measurements of an EHL line contact. Tribology International, 126, 144–152 (2018)
SAAD, Y. Iterative Methods for Sparse Linear Systems, 2nd ed., Society for Industrial and Applied Mathematics, Philadelphia, PA (2003)
CHEN, K. Matrix Preconditioning Techniques and Applications, Cambridge University Press, Cambridge (2005)
HOUSEHOLDER, A. S. and BAUER, F. L. On certain methods for expanding the characteristic polynomial. Numerische Mathematik, 1, 29–37 (1959)
HESTENES, M. R. and STIEFEL, E. Methods of conjugate gradients for solving linear systems. Journal of Research of the National Bureau of Standards, 49(6), 409–436 (1952)
REID, J. K. On the method of conjugate gradients for the solution of large sparse systems of linear equations. Proceeding, Conference on Large Sparse Sets of Linear Equations, Academic Press, New York, 231–254 (1971)
PAIGE, C. C. and SAUNDERS, M. A. Solution of sparse indefinite systems of linear equations. SIAM Journal of Numerical Analysis, 12(4), 617–629 (1975)
SAAD, Y. and SCHULTZ, M. H. GMRES: a generalized minimum residual algorithm for solving nonsymmetric linear systems. SIAM Journal on Scientific and Statistical Computing, 7(3), 856–869 (1986)
WALKER, H. F. Implementation of the GMRES method using Householder transformations. SIAM Journal on Scientific and Statistical Computing, 9(1), 152–163 (1988)
DRKOSOVA, J., GREENBAUM, A., ROZLOZNIK, M., and STRAKOS, Z. Numerical stability of GMRES. BIT Numerical Mathematics, 35, 309–330 (1995)
PAIGE, C. C., ROZLOZNIK, M., and STRAKOS, Z. Modified Gram-Schmidt (MGS), least squares, and backward stability of MGS-GMRES. SIAM Journal on Matrix Analysis and Applications, 28(1), 264–284 (2006)
BARRETT, R., BERRY, M., CHAN, T. F., DEMMEL, J., DONATO, J. M., DONGARRA, J., EIJKHOUT, V., POZO, R., ROMINE, C., and VAN-DER-VORST, H. Templates for the Solution of Linear Systems: Building Blocks for Iterative Methods, Society for Industrial and Applied Mathematics, Philadelphia, PA (1994)
SIMONCINI, V. and SZYLD, D. B. Recent computational developments in Krylov subspace methods for linear systems. Numerical Linear Algebra with Applications, 14(1), 1–59 (2007)
KNOLL, D. A. and KEYES, D. E. Jacobian-free Newton-Krylov methods: a survey of approaches and applications. Journal of Computational Physics, 193(2), 357–397 (2004)
FORD, J. M. Wavelet-Based Preconditioning of Dense Linear Systems, Ph. D. dissertation, University of Liverpool (2001)
KELLEY, C. T. Iterative Methods for Linear and Nonlinear Equations, Society for Industrial and Applied Mathematics, Philadelphia, PA (1995)
SRIRATTAYAWONG, S. and GAO, S. A computational fluid dynamics study of elastohydrodynamic lubrication line contact problem with consideration of surface roughness. Computational Thermal Sciences: An International Journal, 5(5), 195–213 (2013)
Acknowledgements
The authors thank the reviewers for their useful suggestions for the earlier draft of the article. N. M. BUJURKE acknowledges the financial support from the Indian National Science Academy, New Delhi, India. M. H. KANTLI would like to thank Biluru Gurubasava Mahaswamiji Institute of Technology for the encouragement and support.
Author information
Authors and Affiliations
Corresponding author
Additional information
Citation: BUJURKE, N. M. and KANTLI, M. H. Jacobian-free Newton-Krylov subspace method with wavelet-based preconditioner for analysis of transient elastohydrodynamic lubrication problems with surface asperities. Applied Mathematics and Mechanics (English Edition), 41(6), 881–898 (2020) https://doi.org/10.1007/s10483-020-2616-8
Rights and permissions
About this article
Cite this article
Bujurke, N.M., Kantli, M.H. Jacobian-free Newton-Krylov subspace method with wavelet-based preconditioner for analysis of transient elastohydrodynamic lubrication problems with surface asperities. Appl. Math. Mech.-Engl. Ed. 41, 881–898 (2020). https://doi.org/10.1007/s10483-020-2616-8
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10483-020-2616-8
Key words
- transient elastohydrodynamic lubrication (EHL)
- surface roughness
- bearing
- Newton-Krylov method
- generalized minimal residual (GMRES)
- wavelet preconditioner