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Demonstration application of Chinese-made chlorine bypass system for stable cement kiln using calcium carbide residue as main raw material

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Abstract

Chinese-made chlorine bypass system has been implemented to achieve stable and trouble-free kiln operation using calcium carbide residue (CCR) with high chlorine concentration as main alternative material, avoid dangerous blockage, problematic build-ups and coatings, stoppage and corrosion caused by high recirculation of volatile materials in kiln. Compared with the chlorine bypass system in service in domestic and overseas cement plants, Chinese-made chlorine bypass system owns typical and distinctive characteristics. The total cost of Chinese-made chlorine bypass system is lower than the total cost of introducing foreign technology. Bypass ratio in actual running process is 3.12–3.52% (theoretical calculation value, 9%) via heat engineering calculation. Installation and operation of chlorine bypass system achieve great improvement in firing process of clinker, reduce monthly average coatings removal frequencies, stoppage time, chlorine concentration and comprehensive standard coal consumption of clinker. Great changes in monthly average composition of raw meal and composition of solid waste except CCR pose no influence on performance of chlorine bypass. Implementation of chlorine bypass system has little impact on the emission concentration of air pollutants, the tested emission concentration of air pollutants satisfies the requirements of standards.

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Acknowledgements

This research was financially supported by National Key Research and Development Program of China (2018YFC1903602) and National Key Research and Development Program of China (2017YFC0703206). We are also grateful for the administrative support from Wei-Min Liu.

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Authors and Affiliations

  1. State Key Laboratory of Solid Waste Reuse for Building Materials, Beijing Building Materials Academy of Sciences Research, Beijing, 100041, China

    Yin-Ming Li, Jie Hao, Peng-Fei Liu, Ge-Nan Li, Fei-Hua Yang & Zhao-Jia Wang

  2. Qinyang Jinyu Jidong Environmental Protection Technology Co., Ltd, Jiaozuo, 454591, Henan, China

    Wen-Ming Wei

  3. Beijing BBMG Beishui Environmental Protection Technology Company Limited, Beijing, 102202, China

    Peng-Fei Gao

  4. BBMG Corporation, Beijing, 100013, China

    Zhao-Jia Wang

Authors
  1. Yin-Ming Li
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  2. Wen-Ming Wei
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  3. Jie Hao
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  4. Peng-Fei Gao
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  5. Peng-Fei Liu
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  7. Fei-Hua Yang
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  8. Zhao-Jia Wang
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Correspondence to Fei-Hua Yang or Zhao-Jia Wang.

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Li, YM., Wei, WM., Hao, J. et al. Demonstration application of Chinese-made chlorine bypass system for stable cement kiln using calcium carbide residue as main raw material. J Mater Cycles Waste Manag 24, 618–632 (2022). https://doi.org/10.1007/s10163-021-01348-8

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  • DOI: https://doi.org/10.1007/s10163-021-01348-8

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