Skip to main content

Advertisement

Log in

Effects of a composition change of ordinary Portland cement on waste utilization and CO2 emissions in Japan

  • NOTE
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

This paper estimates the effects of a composition change of ordinary Portland cement on waste utilization and CO2 emissions in the Japanese cement industry based on the previous literature. It is estimated that increasing the aluminate phase content in clinker and using 10 mass% of mineral admixtures result in an increase of 74.6 g/kg-cement in waste use and a reduction of 56.3 g/kg-cement in CO2 emissions on the business-as-usual basis. This indicates a way to achieve both increase in waste use and reduction in CO2 emissions at the same time. Based on these results, it is estimated that CO2 emissions would be reduced by 2080 thousand tons in 2016 and 2140 thousand tons in 2030 from the business-as-usual values. Additionally, waste use for raw materials can be increased by 2760 thousand tons and 2850 thousand tons in respective years.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

References

  1. Japan Cement Association (2018) Initiatives to build a recycling-oriented society (in Japanese). http://www.jcassoc.or.jp/seisankankyo/seisan01/seisan01a.html. Accessed 21 June 2018

  2. Alsop P (2014) The cement plant operations handbook, 6th edn. Tradeship Publications Ltd., Surrey, p 11

    Google Scholar 

  3. Ract PG, Espinosa DCR, Tenorio JAS (2003) Determination of Cu and Ni incorporation ratios in Portland cement clinker. Waste Manag 23:281–285. https://doi.org/10.1016/S0956-053X(02)00061-2

    Article  Google Scholar 

  4. Lederer J, Trinkel V, Fellner J (2017) Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: the case of Austria. Waste Manag 60:247–258. https://doi.org/10.1016/j.wasman.2016.10.022

    Article  Google Scholar 

  5. Shen D, Huang M, Feng H, Li N, Zhou Y, Long Y (2017) Effect of waste addition points on the chromium leachability of cement produced by co-processing of tannery sludge. Waste Manag 61:345–353. https://doi.org/10.1016/j.wasman.2017.01.039

    Article  Google Scholar 

  6. Huang Y, Li H, Jiang Z, Yang X, Chen Q (2018) Migration and transformation of sulfur in the municipal sewage sludge during disposal in cement kiln. Waste Manag 77:537–544. https://doi.org/10.1016/j.wasman.2018.05.001

    Article  Google Scholar 

  7. Yan D, Peng Z, Yu L, Sun Y, Yong R, Karstensen KH (2018) Characterization of heavy metals and PCDD/Fs from water-washing pretreatment and a cement kiln co-processing municipal solid waste incinerator fly ash. Waste Manag 76:106–116. https://doi.org/10.1016/j.wasman.2018.03.006

    Article  Google Scholar 

  8. Husillos-Rodríguez N, Granados RJ, Blanco-Varela MT, Cortina JL, Martínes-Ramirez S, Marsal M, Guillem M, Puig J, Fos C, Larrotcha E, Flores J (2012) Evaluation of a lime-mediated sewage sludge stabilization process. Product characterization and technological validation for its use in the cement industry. Waste Manage 32:550–560. https://doi.org/10.1016/j.wasman.2011.10.021

    Article  Google Scholar 

  9. Lin KL, Lin CY (2004) Hydration properties of eco-cement pastes from waste sludge ash clinkers. J Air Waste Manag Assoc 54:1534–1542. https://doi.org/10.1080/10473289.2004.10471011

    Article  Google Scholar 

  10. Riganti V, Fiumaraa A, Odobez GB (1986) The use of industrial sludges as raw materials in the cement industry. Waste Manag Res 4:293–302

    Article  Google Scholar 

  11. Fyffe JR, Breckel AC, Townsend AK, Webber ME (2016) Use of MRF residue as alternative fuel in cement production. Waste Manag 47:276–284. https://doi.org/10.1016/j.wasman.2015.05.038

    Article  Google Scholar 

  12. Japan Cement Association (2018) Production of Cement (in Japanese). http://www.jcassoc.or.jp/cement/3pdf/jh2_1100.pdf. Accessed 21 June 2018

  13. Japan Cement Association (2018) An Overview of LCI Data of Cement (in Japanese). www.jcassoc.or.jp/cement/4pdf/jg1i_01.pdf. Accessed 21 June 2018

  14. Sakai E, Daimon M (2017) New society environmental material (in Japanese). Cement Press Co., Tokyo, pp 25–31

    Google Scholar 

  15. Cement Press Co (2017) Annual report of cement industry, vol 51. Cement Press Co., Tokyo ((in Japanese))

    Google Scholar 

  16. Maruya E, Sakai E, Osaki M, Kato M, Daimon M (2009) Material design of cement for increased waste usage and reduction of CO2 emissions (in Japanese). J Jpn Soc Mater Cycles Waste Manag 20:1–11. https://doi.org/10.3985/jjsmcwm.20.1

    Article  Google Scholar 

  17. Ministry of the Environment (2016) Plan for Global Warming Countermeasure (in Japanese). https://www.env.go.jp/press/files/jp/102816.pdf. Accessed 21 June 2018

  18. Taylor HFW (1997) Cement chemistry. Thomas Telford Publishing, London, pp 57–58

    Book  Google Scholar 

  19. Japan Cement Association (2014) Plan for building low-carbon society phase 2 (in Japanese). http://www.jcassoc.or.jp/cement/4pdf/jg1k_03.pdf. Accessed 21 June 2018

  20. Nakaguchi A, Mori T, Matsuzawa K, Kurokawa D (2018) Design and development of cement with increased minor additional constituents and aluminate phase (in Japanese). In: 72nd Cement Technology Conference. pp 270–271.

  21. New Energy and Industrial Technology Development Organization (2010) Development of practical application (preliminary study) “Preliminary Study on Low-Temperature Firing of Cement Clinker” (in Japanese). pp 184. http://www.nedo.go.jp/library/seika/shosai_201009/20100000001766.html. Accessed 21 June 2018

  22. Ministry of the Environment (2018) Greenhouse gas emission report (in Japanese). https://ghg-santeikohyo.env.go.jp/calc. Accessed 21 June 2018

  23. Alsop P (2014) The cement plant operations handbook, 6th edn. Tradeship Publications Ltd., Surrey, p 104

    Google Scholar 

Download references

Acknowledgments

Part of this study was carried out at the Next Generation Cement Materials Joint Research Course established at the Department of Materials Science and Engineering, Tokyo Institute of Technology, to which the authors would like to express their deep appreciation.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Daisuke Kurokawa.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kurokawa, D., Nakaguchi, A., Hirano, Y. et al. Effects of a composition change of ordinary Portland cement on waste utilization and CO2 emissions in Japan. J Mater Cycles Waste Manag 23, 1270–1275 (2021). https://doi.org/10.1007/s10163-021-01177-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-021-01177-9

Keywords

Navigation