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Catalytic decomposition and kinetic study of mixed plastic waste

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Abstract

Pyrolysis is a promising technology for the valorisation of plastic waste by converting it into valuable products, such as fuels and chemicals. This study aims to assess the thermogravimetric behaviour and kinetic parameters of the real-world plastic waste mixture with added nickel- and iron-based catalysts on gamma-aluminium oxide as support. Thermogravimetric measurements were carried out in a nitrogen atmosphere over a set of heating rates (5, 10, 15 and 20 °C/min) within a temperature range 40–600 °C. Kinetic analysis was performed through a combined approach by using the model-free isoconversional Friedman method and regression methods (linear and multivariate nonlinear). The kinetic analysis results showed a complex decomposition mechanism of the real-world plastic waste mixture. The average apparent activation energy for the real-world plastic waste mixture (22% high-density polyethylene, 31% low-density polyethylene, 35% polypropylene, 12% polystyrene) was 205 kJ/mol. The initial value decreased by 15.6% with the addition of iron-based gamma-aluminium oxide catalyst and only 9.8% with nickel-based gamma-aluminium oxide catalyst.

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Abbreviations

HDPE:

High-density polyethylene

LDPE:

Low-density polyethylene

PP:

Polypropylene

PS:

Polystyrene

PVC:

Polyvinyl chloride

PET:

Polyethylene terephthalate

TGA:

Thermogravimetric analysis

DTG:

Differential thermogravimetry

α :

Degree of conversion (dimensionless)

β :

Linear heating rate (°C/min)

A :

Frequency or pre-exponential factor (min−1)

E :

Energy of activation (J/mol)

f(α):

Mechanism of reaction; kinetic model (dimensionless)

m 0 :

Initial mass of the sample (wt%)

m f :

Residual mass of the sample; final mass of the residue (wt%)

R :

General gas constant (J/mol K)

r max :

Maximum peak rate (%/min)

T :

Absolute temperature (K)

T max :

Temperature of maximum decomposition rate and peak rate (°C)

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Acknowledgements

This work has been fully supported by the Croatian Science Foundation under the Project Neoplast (IP-2018-3200) and the project Career development of young researchers—the training of new Doctors of Science (DOK-2018-09-6944). This support is gratefully acknowledged.

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Correspondence to Irma Kremer.

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Appendix

Appendix

Tables 5 and 6 present data containing the values of temperature maximum decomposition rate, maximum peak rate and final mass of the residue for the four heating rates of thermal decomposition of neat polymers (Table 5), and mixtures of polymers with and without catalyst used (Table 6). Bolded values in Table 6 show a significant change that occurred after the addition of catalysts to Mix 2 sample. Figure 9 shows thermogravimetric and derivative thermogravimetric plots of neat polymers at four heating rates. In Fig. 10 thermogravimetric and derivative thermogravimetric curves of neat polymers are compared at the heating rate of 10 °C/min.

Table 5 The values of peak decomposition temperature, peak height and residue mass for the four heating rates (thermal decomposition of neat polymers) decomposition of neat polymers)
Table 6 The values of peak decomposition temperature, peak height and residue mass for the four heating rates (thermal decomposition of polymer mixtures with and without with Ni/γ-Al2O3 and Fe/γ-Al2O3 catalysts)
Fig. 9
figure 9

Thermogravimetric and derivative thermogravimetric plots for HDPE, LDPE, PP and PS at 5, 10, 15 and 20 °C/min

Fig. 10
figure 10

a Thermogravimetric and b derivative thermogravimetric plot for HDPE, LDPE, PP and PS at 10 °C/min

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Kremer, I., Tomić, T., Katančić, Z. et al. Catalytic decomposition and kinetic study of mixed plastic waste. Clean Techn Environ Policy 23, 811–827 (2021). https://doi.org/10.1007/s10098-020-01930-y

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  • DOI: https://doi.org/10.1007/s10098-020-01930-y

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