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Effect of the purified concentration changes on the consumption of fresh hydrogen and the flowrate of the purified stream in hydrogen networks

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Abstract

The need to produce cleaner fuels under the constraints of stricter environmental regulations, heavier and sour crude oils, and petroleum market needs has resulted in increased hydrogen demand in oil refineries. These demands are usually served by hydrogen networks, which collect hydrogen-containing streams from refinery processes and, after potential processing, redistribute the hydrogen content to recipient processes within the same site. Often, pure hydrogen is also necessary in order to satisfy the final demand. The introduction of one or more purification units into a hydrogen network is an economical way to reduce fresh hydrogen consumption. In the design and optimization of a hydrogen system, it is often important to find the target values (optimal lower bounds) for the fresh hydrogen consumption and the flowrate of the purified stream. However, the procedure for obtaining these targets becomes very complex when purification units are added, compared to that for a hydrogen network involving reuse only. This article presents a simple method for predicting the target values based on the balances of mass and flowrate and the features of the purification units. The proposed method not only can simplify the targeting procedure but can also provide valuable insights for the analysis and optimization of single-impurity hydrogen networks with purification units.

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Abbreviations

C :

Concentration of impurity

D :

Demand stream

F :

Flowrate

R :

Recovery ratio

S :

Source stream

A:

Above purification point

B:

Below purification point

in:

Feed stream of purification unit

0:

Known hydrogen network

1:

Predicted hydrogen network

i :

A source

j :

A demand

NS:

Number of sources

P:

Purification Pinch

pur:

Purified stream

res:

Residual stream

u:

Fresh hydrogen

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Acknowledgements

This work is supported by the Natural Science Foundation of Hebei Province, Hebei, China (Grant No. B2017202073) and the Foundation of Educational Commission of Hebei Province, Hebei, China (Grant No. Z2017032). The authors would like to thank Prof. Jiří Jaromír Klemeš and Prof. Petar Sabev Varbanov at SPIL in Brno University of Technology for their help in revising the manuscript.

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Correspondence to Chang-Zhan Liu or Zhi-Yong Liu.

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Li, AH., Liu, CZ., Wang, XF. et al. Effect of the purified concentration changes on the consumption of fresh hydrogen and the flowrate of the purified stream in hydrogen networks. Clean Techn Environ Policy 20, 477–488 (2018). https://doi.org/10.1007/s10098-018-1484-8

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  • DOI: https://doi.org/10.1007/s10098-018-1484-8

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