Abstract
This research demonstrated for the first time a method for producing net shape polymer, ceramic and carbon composites using wood as a precursor. The conversion of wood to carbon has been practiced for centuries but the controlled thermal decomposition to form a monolithic carbon to be used as a template for composites as demonstrated by this research is a unique discovery. This was accomplished by thermal decomposition of wood under controlled conditions to produce a crack-free porous carbon monolith which was readily shaped by conventional methods. The shaped carbons have converted to carbon/polymer composites, carbon/carbon composites, ceramics, and ceramic composites without significant changes in dimensions. This research has demonstrated that composites derived from wood can eliminate several expensive processing steps. Specifically, no fiber lay-up or powder consolidation is required, and final grinding and polishing steps are minimized.
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Byrne, C., Nagle, D. Cellulose derived composites – A new method for materials processing. Mat Res Innovat 1, 137–144 (1997). https://doi.org/10.1007/s100190050031
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DOI: https://doi.org/10.1007/s100190050031