Skip to main content
Log in

Impact of Steel Properties on the Corrosion of Expandable Rock Bolts

  • Original Paper
  • Published:
Rock Mechanics and Rock Engineering Aims and scope Submit manuscript

Abstract

The selection of ground support for underground excavations typically focuses on matching a system to the anticipated ground conditions. In this context, the emphasis on materials selection involves picking a rock bolt type that meets a set of predefined capacity and deformation properties to manage the applied loads. Exposure of ground support to corrosive environments in underground hard rock mines can result in significant material degradation and loss of mechanical performance. This can have significant repercussions on the structural integrity of excavations in rock and potential falls of ground that may endanger the safety of workers and equipment. Consequently, there is a need to ensure that the selected rock bolt provides sufficient resistance to corrosion for the working life of the excavation. Current design practice is limited in selecting rock bolt types perceived as more resistant to corrosion, e.g., grouted versus friction rock stabilizer bolts. This investigation suggests, however, that there are significant variations in corrosion susceptibility of rock bolts that may otherwise display similar mechanical behavior. This has significant implications for mines operating in very corrosive environments.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  • Abosrra L, Ashour AF, Mitchell SC, Youseffi M (2009) Corrosion of mild steel and 316L austenitic stainless steel with different surface roughness in sodium chloride saline solution. WIT Transactions on Engineering Sciences, vol 65, WIT Press—Simulation of Electrochemical Processes III, pp 161–172

  • ASTM E1019 (2011) Standard Test Methods for Determination of Carbon, Sulfur, Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt Alloys by Various Combustion and Fusion Techniques. ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. US

  • ASTM E1479 (2016) Standard Practice for Describing and Specifying Inductively Coupled Plasma Atomic Emission Spectrometers. ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. US

  • ASTM F432 (2013) Standard Specification for Roof and Rock Bolts and Accessories. ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. US

  • ASTM G5 (2014) Standard Reference Test Method for Making Potentiodynamic Anodic Polarization Measurements. ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. US

  • ASTM G106-89 (2015) Standard Practice for Verification of Algorithm and Equipment for Electrochemical Impedance Measurements. ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 194282959. US

  • ASTM A29/A29 M (2016) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought. ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. US

  • Aziz NP, Craig F, Nemcik J, Hai F (2015) Rock bolt corrosion—an experimental study. Min Technol 123(2):69–77

    Article  Google Scholar 

  • Craig P, Serkan S, Hagan P, Hebblewhite B, Vandermaat D, Crosky A, Elias E (2016) Investigations into the corrosive environments contributing to premature failure of Australian coal mine rock bolts. Int J Min Sci Technol 26(1):59–64

    Article  Google Scholar 

  • Dorion, JF, Hadjigeorgiou J and Ghali E (2010) Influence of corrosion rate on the capacity of rock support. 44th US Rock Mechanics Symposium and 5th US-Canada Rock Mechanics Symposium, Salt Lake City, UT June 27–30, ARMA 10-259

  • Dorion JF, Hadjigeorgiou J (2014) Corrosion considerations in design and operation of rock support systems. Min Technol 23(2):59–68

    Article  Google Scholar 

  • Hadjigeorgiou J. (2016) Rock support: degradation and failure. Ground support 2016, the eighth international Symposium on ground support in mining and underground construction, Luleå, Sweden, E. Nordlund, Jones TH, Eitzenberger A (eds), pp 22

  • Hadjigeorgiou J and Tomasone P (2018). Characterising the behaviour of rock bolts based on in situ pull tests. Fourth international symposium on block and sublevel caving, Vancouver, Canada, 15–17 October 2018, Caving 2018—Potvin Y, Jakubec J (eds) Australian Centre for Geomechanics, pp 727–734

  • Hadjigeorgiou J, Dorion JF, Ghali E (2008) Support system performance under different corrosion conditions. J South Afr Inst Min Metall 108:359–365

    Google Scholar 

  • Hadjigeorgiou J, Dorion JF, Ghali E (2012) Laboratory and in situ investigations on the corrosivity of support systems. In: 46th US rock mechanics/Geomechanics symposium held in Chicago, IL, USA, 24–27 June 2012. ARMA 12-299

  • Hadjigeorgiou J, Savguira Y, Thorpe SJ (2019) Comparative susceptibility to corrosion of coated expandable bolts. Rock Mech Rock Eng. https://doi.org/10.1007/s00603-019-1737-9

    Article  Google Scholar 

  • Hassell RC, Villaescusa E, Thompson AG and Kinsella B (2004) Corrosion assessment of ground support systems. In: Proceedings Fifth International Symposium on Ground Support, Ground Support in Mining and Underground Construction, Villaescusa E, Potvin Y (eds), 28‒30 September, Perth, Australia, Balkema, Rotterdam, pp 529–544

  • Hebblewhite BK, Fabjanczyk M, Gray P and Crosky A (2004) Premature bolt failure in Australian coal mines due to stress corrosion cracking’. In: Proceedings for the International Symposium on Ground Support in Mining and Underground Construction, Villaescusa E, Potvin Y (eds). Balkema, Perth

  • Jang YW, Hong JH, Kim JG (2009) Effects of copper on the corrosion properties of low-alloy steel in an acid-chloride environment. Met Mater Int 15(4):623–629

    Article  Google Scholar 

  • Kim MJ, Kim JG (2015) Effect of manganese on the corrosion behavior of low carbon steel in 10 wt% sulfuric acid. Int J Electrochem Sci 10:6872–6885

    Google Scholar 

  • Li P, Tan TC, Lee JY (1996) Impedance spectra of the anodic dissolution of mild steel in sulfuric acid. Corr Sci 38(11):1935–1955

    Article  Google Scholar 

  • Li CC, Stjern G, Myrvang A (2014) A review on the performance of conventional and energy-absorbing rockbolts. J Rock Mech Geotech Eng 6(2014):315–327

    Article  Google Scholar 

  • Nabhani F, Jasim AM, Graham SW (2007) Electrochemical behaviour of low carbon steel in aqueous solutions’. In: Proceedings of the World Congress on Engineering 2007, vol II WCE 2007, July 2–4, 2007, London

  • Satola I, Aromaa J (2004) The corrosion of rock bolts and cable bolts. In: Villaescusa E, Potvin Y (eds) Proceedings ofthe fifth international symposium on “Ground support in mining and underground construction”. Taylor & Francis Group, London, pp 521–528

    Google Scholar 

  • Stern M, Geary AL (1957) Electrochemical polarization: I. A theoretical analysis of the shape of polarization curves. J Electrochem Soc 104(1):56–63

    Article  Google Scholar 

  • Sundholm S (1987) The quality control of rock bolts. In: proceedings sixth international congress on rock mechanics, Montreal, Canada, pp 1255–1264

  • Villaescusa E, Hassell RC, Thompson AG (2008) Development of a corrosivity classification for cement grouted cable strand in underground hard rock mining excavations. J South Afr Inst Min Metall 108(6):301–308

    Google Scholar 

Download references

Acknowledgements

The authors would like to acknowledge Epiroc RDT Ground Support Products who financed this research project.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. Hadjigeorgiou.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hadjigeorgiou, J., Savguira, Y. & Thorpe, S.J. Impact of Steel Properties on the Corrosion of Expandable Rock Bolts. Rock Mech Rock Eng 53, 705–721 (2020). https://doi.org/10.1007/s00603-019-01939-w

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00603-019-01939-w

Keywords

Navigation