Abstract
These linear actuators with large displacement, high resolution and compact structure have played an important role in ultra-precision engineering and still attracted a lot of attentions for various applications. Thus, a new integrated linear actuator with above capacities, based on the principle of coarse-fine composite, is proposed and discussed in this paper. Owing to the integration of a new electromagnetic rotor drive (ERD) and a smart giant magnetostrictive drive (GMD), a larger displacement can be initially achieved and maintained by the driving of the ERD, whereafter a smaller displacement can be adjusted and refined by the GMD. The mechanism structure and working principle are presented and described detailedly. As the key part, mechanical analysis and dynamic modeling of the ERD are carried out and established, and structure optimization is also conducted for obtaining a better working environment. A prototype was manufactured and its main performance was tested through a series of experiments. The results confirm that with a compact size of \(\phi43 \times 95\, {\text{mm}}\, (L)\) the maximum output displacement is 503 μm, and the movement resolution is up to 70 nm, proving the feasibility of precise positioning in ultra-precision engineering.
Similar content being viewed by others
References
Angara R, Si L, Anjanappa M (2009) A high speed magnetostrictive mirror deflector. Smart Mater Struct 18:095015
Deshmukh P, Parihar P, Mishra DS, Prakash A, Kemkar P (2016) A soft actuator for prototype segmented mirror telescope. In: Proc. of SPIE, vol 9912, Advances in Optical and Mechanical Technologies for Telescopes and Instrumentation II, 991207
Edward P (2001) Furlani, permanent magnet and electromechanical devices: materials, analysis, and applications. Academic Press, San Diego
Fung RF, Hsu YL, Huang MS (2009) System identification of a dual-stage XY precision positioning table. Precis Eng 33:71–80
Hong CC (2013) Appl magnetostrictive actuator. Mater Des 46:617–621
Li J, Sedaghati R, Dargahi J, Waechter D (2005) Design and development of a new piezoelectric linear inchworm actuator. Mechatronics 15:651–681
Liu YK (2008) The numerical solution of the magnetic field induced by a solenoid. J Sci Techers’ Coll Univ 1:60–64
Liu YJ, Li T, Sun LN (2009) Design of a control system for a macro-micro dual-drive high acceleration high precision positioning stage for IC packaging. Sci China Ser E Technol Sci 52:1858–1865
Ma L, Xiao JT, Zhou S, Sun LN (2015) A piezoelectric inchworm actuator of linear type using symmetrical lever amplification. J Nanoeng Nanosyst 4:172–179
Mori S, Furuya M, Naganawa A, Shibuya Y, Obinata G, Ouchi K (2007) Nano-motion actuator with large working distance for precise track following. Microsyst Technol 13:873–881
Ouyang PR, Tjiptoprodjo RC, Zhang WJ, Yang GS (2008) Micro-motion devices technology: the state of arts review. Int J Adv Manuf Technol 38:463–478
Pahk HJ, Lee DS, Park JH (2001) Ultra precision positioning system for servo motor-piezo actuator using the dual servo loop and digital filter implementation. Int J Mach Tools Manuf 41:51–63
Sedghi B, Dimmler M, Muller M, Kornweibel N (2016) Improving E-ELT M1 prototype hard position actuators with active damping, In: Proc. of SPIE, vol 9906, Ground-based and Airborne Telescopes VI, 99062 W-1
Seo DG, Han W, Cho YH (2015) A compact electromagnetic micro-actuator using the meander springs partially exposed to magnetic field. Microsyst Technol 21:1233–1239
Sun XQ, Yang BT, Zhao L, Sun XF (2016) Optimal design and experimental analyses of a new micro-vibration control payload-platform. J Sound Vib 374:43–60
Tang H, Li YM (2012) Optimal design of the lever displacement amplifiers for flexure-based dual-mode motion stage. In: The 2012 IEEE/ASME International Conference on Advanced Intelligent Mechatronics, pp 753–758
Wang SP, Zhang ZH, Ren LQ, Zhao HW, Liang YH, Zhu B (2015) Design and driving characteristic researches of a novel bionic stepping piezoelectric actuator with large load capacity based on clamping blocks. Microsyst Technol 21:1757–1765
Xu QS (2014) A novel compliant micropositioning stage with dual ranges and resolutions. Sens Actuators A Phys 205:6–14
Yang BT, Yang DH, Xu PY, Cao YD, Feng ZQ, Meng G (2012) Large stroke and nanometer-resolution giant magnetostrictive assembled actuator for driving segmented mirrors in very large astronomical telescopes. Sens Actuators A Phys 179:193–203
Yuan G, Wang DH, Li SD (2015) Single piezoelectric ceramic stack actuator based fast steering mirror with fixed rotation axis and large excursion angle. Sens Actuators A Phys 235:292–299
Zhang H, Zhang TL, Jiang CB (2012) Magnetostrictive actuators with large displacement and fast response. Smart Mater Struct 21:055014
Acknowledgements
The authors would like to thank the useful comments and constructive suggestions from the handing editor and anonymous reviewers. This research was supported by National Natural Science Foundation of China (11172169), the research Grant (MJZ-G-2013-03) from MIIT and the research Grant (USCAST2015-05) from Shanghai Aerospace Fund.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Sun, X., Yang, Y., Hu, W. et al. Optimal design and experimental performances of an integrated linear actuator with large displacement and high resolution. Microsyst Technol 23, 5051–5061 (2017). https://doi.org/10.1007/s00542-017-3278-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00542-017-3278-z