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Rheometric properties of micron-sized CaCO3 suspensions stabilised by a physical polyol/silica gel for polyurethane foams

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Abstract

This article considers the rheometric properties of mixtures containing a micron-sized mineral filler of calcium carbonate (CaCO3) in a polymer matrix gelled by adding colloidal silica (CS). These mixtures, consisting of a polymer matrix (polyols, catalysts, surfactant) are used to produce polyurethane foams. The suspending phase (polymer matrix/CS) has a yield stress that has been linked to fractal aggregation of the colloidal filler. Suspensions without any colloidal silica (polymer matrix/CaCO3), show aggregation of CaCO3 which is most probably due to the adsorption of catalysts present in the polymer matrix. Beyond a critical CaCO3 volume fraction, a yield stress is detected indicating a 3D connected structure. In the case of suspensions containing colloidal silica (polymer matrix/CaCO3/SC), the yield stress is due to a combination of the fractal network formed by the colloidal silica and aggregation of the micron-sized particles of CaCO3.

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Acknowledgements

The authors wish to thank the Région Rhône Alpes for supporting this research in the context of the 2000/2003 “Priority Themes” research programme “Engineering and Materials”.

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Correspondence to Albert Magnin.

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Saint-Michel, F., Pignon, F. & Magnin, A. Rheometric properties of micron-sized CaCO3 suspensions stabilised by a physical polyol/silica gel for polyurethane foams. Rheol Acta 44, 644–653 (2005). https://doi.org/10.1007/s00397-005-0446-3

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  • DOI: https://doi.org/10.1007/s00397-005-0446-3

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