Abstract
Cross-linked polymer microspheres are widely used in biomedicine, flat panel display, analytical testing, in vitro diagnostics, semiconductor chips, and light diffusion. However, the process of preparing micron-sized cross-linked polymer microspheres is complicated, and it is difficult to obtain a high crosslinking degree conveniently. In this work, we applied post-crosslinking strategy to prepare poly (methyl methacrylate) (PMMA) microspheres having a high crosslinking degree by dispersion polymerization, while the method separated the polymerization process and cross-linking process of microspheres. In the method, the silane coupling agents containing double bonds were used as the comonomer in polymerization and hydrolyzed to form Si–O–Si cross-linked structure at the later stage. The obtained microspheres are not only highly cross-linked but also have uniform particle size distribution and good thermal stability. The produced cross-linked PMMA microspheres exhibit great light diffusion properties and might be employed as a light diffusion agent in a polycarbonate matrix.
Graphical Abstract
We prepared the cross-linked PMMA microspheres by post-crosslinking method and mixed the cross-linked PMMA microspheres with the matrix PC to obtain the light diffusers.
Similar content being viewed by others
Data availability
The data used to support the findings of this study are included in the article and supplementary information.
References
Luo H, Yang G, Zhu Q (2020) Fiber endface illumination diffuser for endo-cavity photoacoustic imaging. Opt Lett 45:632–635
Mohd-Noor S, Jang H, Baek K et al (2019) Ultrafast humidity-responsive structural colors from disordered nanoporous titania microspheres. J Mater Chem A 7:10561–10571
Zhong X, Hu J, Zhou Y et al (2018) Template-free hydrothermal synthesis of 3D flower-like hollow Mg-Al layered double hydroxides microspheres for high-performance optical diffusers. Mater Lett 211:343–347
Wang S, Kuang P, Cheng B et al (2018) ZnO hierarchical microsphere for enhanced photocatalytic activity. J Alloy Compd 741:622–632
Bu X, Li D, Zhang Z et al (2019) Facile fabrication of ZrO2@PMMA@polysiloxane nanohybrids and their application for light diffusing films. Micro & Nano Letters 14:349–352
Chen H, Yang F, Chen Q et al (2017) A novel design of multi mechanoresponsive and mechanically strong hydrogels. Adv Mater 29:1606900
Tian Q, Yu D, Zhu K et al (2016) Multi-hollow polymer microspheres with enclosed surfaces and compartmentalized voids prepared by seeded swelling polymerization method. J Colloid Interface Sci 473:44–51
Chen W, Zhang J, Zhao Y et al (2022) Preparation of size controllable polymer fluorescent microspheres by self-stabilized precipitation polymerization. Mater Technol 37:2148–2157
Sun H, Wei Y, Kong XZ et al (2021) Preparation of uniform polyurea microspheres at high yield by precipitation polymerization and their use for laccase immobilization. Polymer 216:123432
Tian P, Zhao X, Liu W et al (2022) Preparation and application of cross-linked PVA microspheres with narrow particle size distribution by suspension polymerization using uniform porous tube. React Funct Polym 171:105153
Tadros T (2013) Dispersion polymerization. In: Tadros T, editor. editors. Encyclopedia of Colloid and Interface Science. Berlin, Heidelberg: Springer Berlin Heidelberg
Du W, Wu P, Zhao Z et al (2020) Facile preparation and characterization of temperature-responsive hydrophilic crosslinked polymer microspheres by aqueous dispersion polymerization. Eur Polymer J 128:109610
Xia Y, Xu X, Yu H et al (2021) Preparation of zwitterionic microspheres of PDMAEMA-b-PMAA by RAFT dispersion polymerization in alcohol, their pH-sensitivity in water, and self-assembly in KCl solution. Colloid Polym Sci 299:663–674
Song JS, Winnik MA (2005) Cross-linked, monodisperse, micron-sized polystyrene particles by two-stage dispersion polymerization. Macromolecules 38:8300–8307
Cui H, Chen H, Qu R et al (2008) Synthesis of monodisperse crosslinked polystyrene microspheres via dispersion copolymerization with the crosslinker-postaddition method. J Appl Polym Sci 107:3909–3916
Tseng CM, Lu YY, El-Aasser MS et al (1986) Uniform polymer particles by dispersion polymerization in alcohol. J Polym Sci, Part A: Polym Chem 24:2995–3007
Peng B, van der Wee E, Imhof A et al (2012) Synthesis of monodisperse, highly cross-linked, fluorescent PMMA particles by dispersion polymerization. Langmuir 28:6776–6785
Choi J, Kwak SY, Kang S et al (2002) Synthesis of highly crosslinked monodisperse polymer particles: effect of reaction parameters on the size and size distribution. J Polym Sci, Part A: Polym Chem 40:4368–4377
Song JS, Tronc F, Winnik MA (2004) Two-stage dispersion polymerization toward monodisperse, controlled micrometer-sized copolymer particles. J Am Chem Soc 126:6562–6563
Zhang X, Cao Y, Jiang Q et al (2020) Preparation of cross-linked poly(methyl methacrylate) microspheres using an asymmetric cross-linker via dispersion polymerization and its application in light diffusers. Colloid Polym Sci 298:495–504
Wang YZ, Zhang QY, Ma ML, Yin CJ, Kou XK (2011) New advances in pore-forming mechanisms of porous polymer particles. Materials Reports 25(6):88–92
Liu Z, Dong Y, Men H et al (2012) Post-crosslinking modification of thermoplastic starch/PVA blend films by using sodium hexametaphosphate. Carbohyd Polym 89:473–477
Tillet G, Boutevin B, Ameduri B (2011) Chemical reactions of polymer crosslinking and post-crosslinking at room and medium temperature. Prog Polym Sci 36:191–217
Mendizabal E, Cruz L, Jasso CF et al (1996) Radiation crosslinking of highly plasticized PVC. Radiat Phys Chem 47:305–309
Han L, Ma H, Li Y et al (2016) Strategies for tailoring LC-functionalized polymer: probe contribution of [Si–O–Si] versus [Si–C] spacer to thermal and polarized optical performance “driven by” well-designed grafting density and precision in flexible/rigid matrix. Macromolecules 49:5350–5365
Lyu JH, Xu KY, Zhang N et al (2019) In situ incorporation of diamino silane group into waterborne polyurethane for enhancing surface hydrophobicity of coating. Molecules 24:1667
Yen HM, Jou S, Chu CJ (2005) Si–O–C nanotubes from pyrolyzing polycarbosilane in a mesoporous template. Mater Sci Eng, B 122:240–245
Spange S, Heublein B (1992) Spectroscopic investigation of solid poly-p-methoxystyrene-aerosil composites obtained by triphenylmethylium-halide-aerosil initiation. J Macromol Sci Part A 29:987–996
Yun J, Chen L, Zhang X et al (2018) Synthesis and structure evolution of phenolic resin/silicone hybrid composites with improved thermal stability. J Mater Sci 53:14185–14203
Fu YQ, Ni QQ, Iwamoto M (2005) Interaction of PMMA–silica in PMMA–silica hybrids under acid catalyst and catalyst-less conditions. J Non-Cryst Solids 351:760–765
Ober CK, Lok KP (1987) Formation of large monodisperse copolymer particles by dispersion polymerization. Macromolecules 20:268–273
Alexandru M, Cazacu M, Cristea M et al (2011) Poly(siloxane-urethane) crosslinked structures obtained by sol-gel technique. J Polym Sci, Part A: Polym Chem 49:1708–1718
Liu X, Dong X, Xiong Y et al (2016) Light scattering materials with tunable optical properties by controlling refractive index of the dispersed phase. J Appl Polym Sci 133:44156
Irie Y, Yuasa S, Imoto H et al (2017) Synthesis of bifunctional terminal octasilicate-core dendrimer containing fluorocarbon and hydrocarbon chains. J Polym Sci, Part A: Polym Chem 55:912–918
Hu J, Zhou Y, Sheng X (2015) Hydrothermal synthesis of ZnO@polysiloxane microspheres and their application in preparing optical diffusers. RSC Adv 5:17064–17069
Funding
This work was supported by the National Natural Science Foundation of China (Grant Nos. 51933002 and 51873041) and the Program of Shanghai Academic Research Leader (20XD1400400).
Author information
Authors and Affiliations
Contributions
D. Shu and W. L. Yang conceived and designed the research. D. Shu was in charge of material preparation, data collecting, light diffuser preparation, and light diffusion property measurement. D. Shu led the analysis of the entire experimental data with the help of S. C. Tu, S. T. Mai, and J. Xu. D. Shu wrote the initial manuscript, and other contributors commented on following drafts. All of the writers read and approved the final paper.
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Shu, D., Tu, S., Mai, S. et al. Preparation of cross-linked poly (methyl methacrylate) microspheres by post-crosslinking method and its application in light diffusers. Colloid Polym Sci 301, 613–622 (2023). https://doi.org/10.1007/s00396-023-05091-4
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00396-023-05091-4