Abstract
This work aims to develop sustainable and biodegradable biocomposite films from renewable and environmentally friendly materials including poly(lactic acid) (PLA), natural rubber (NR), and rice straw (RS). The cast film extrusion method was used to produce all the films in the current work. The PLA/NR blend with 30 percent by weight (wt%) of NR, which showed the highest elongation at break of 372.10%, was selected for compounding with RS powder. The amounts of RS used in PLA/NR/RS biocomposite preparation were varied from 3 to 10 wt% of the total weight of the blend. The tensile properties of the film were decreased by the incorporation of RS fiber. However, ductile fracture behavior could still be observed if the RS content did not exceed 5 wt%. The biodegradability of all films was determined by measuring the percent weight loss of the films after soil burial. With an increase in RS amount, the degradation of the films was faster. The scanning electron microscopy (SEM) analysis showed that all PLA/NR/RS bicomposite films had a lot of cracks and holes on their surfaces. Gel permeation chromatography (GPC) showed that the molecular weight of PLA in all films went down after they were buried in soil. Also, the biocomposite films in this study demonstrate the potential to be used in agricultural products like planting bags.
Similar content being viewed by others
References
Danso D, Chow J, Streit WR, Drake HL (2019) Plastics: environmental and biotechnological perspectives on microbial degradation. Appl Environ Microbiol 85:e01095-e1119. https://doi.org/10.1128/AEM.01095-19
Naser AZ, Deiab ID, Basil M (2021) Poly(lactic acid) (PLA) and polyhydroxyalkanoates (PHAs), green alternatives to petroleum-based plastics: a review. RSC Adv 11:17151–17196. https://doi.org/10.1039/D1RA02390J
Mokhena TC, Sefadi JS, Sadiku ER et al (2018) Thermoplastic processing of PLA/cellulose nanomaterials composites. Polymers 10:1363. https://doi.org/10.3390/polym10121363
Farah S, Anderson DG, Langer R (2016) Physical and mechanical properties of PLA, and their functions in widespread applications — A comprehensive review. Adv Drug Deliv Rev 107:367–392. https://doi.org/10.1016/j.addr.2016.06.012
Phetphaisit CW, Wapanyakul W, Phinyocheep P (2019) Effect of modified rubber powder on the morphology and thermal and mechanical properties of blown poly(lactic acid)–hydroxyl epoxidized natural rubber films for flexible film packaging. J Appl Polym Sci 136:47503. https://doi.org/10.1002/app.47503
Jiang Y, Yan C, Wang K et al (2019) Super-toughed PLA blown film with enhanced gas barrier property available for packaging and agricultural applications. Materials 12:1663. https://doi.org/10.3390/ma12101663
Mallegni N, Phuong TV, Coltelli M-B, Cinelli P, Lazzeri A (2018) Poly(lactic acid) (PLA) based tear resistant and biodegradable flexible films by blown film extrusion. Materials 11:148. https://doi.org/10.3390/ma11010148
Swaroop C, Shukla M (2018) Mechanical, optical and antibacterial properties of polylactic acid/polyethylene glycol films reinforced with MgO Nanoparticles. Mater Today Proc 5:20711–20718. https://doi.org/10.1016/j.matpr.2018.06.455
Yang W, Weng Y, Puglia D (2020) Poly(lactic acid)/lignin films with enhanced toughness and anti-oxidation performance for active food packaging. Int J Biol Macromol 144:102–110. https://doi.org/10.1016/j.ijbiomac.2019.12.085
Zengwen C, Lu Z, Pan H (2020) Structuring poly (lactic acid) film with excellent tensile toughness through extrusion blow molding. Polymer 187:122091. https://doi.org/10.1016/j.polymer.2019.122091
Park B-S, Song JC, Park DH, Yoon K-B (2012) PLA/chain-extended PEG blends with improved ductility. J Appl Polym Sci 123:2360–2367. https://doi.org/10.1002/app.34823
Nofar M, Salehiyan R, Ciftci U, Jalali A, Durmuş A (2020) Ductility improvements of PLA-based binary and ternary blends with controlled morphology using PBAT, PBSA, and nanoclay. Compos B Eng 182:107661. https://doi.org/10.1016/j.compositesb.2019.107661
Zych A, Perotto G, Trojanowska D et al (2020) Super tough polylactic acid plasticized with epoxidized soybean oil methyl ester for flexible food packaging. ACS Appl Polym Mater 3:5087–5095. https://doi.org/10.1021/acsapm.1c00832
Sookprasert P, Hinchiranan N (2017) Morphology, mechanical and thermal properties of poly(lactic acid) (PLA)/natural rubber (NR) blends compatibilized by NR-graft-PLA. J Mater Res 32:788–800. https://doi.org/10.1557/jmr.2017.9
Srisuwan S, Ruksakulpiwat Y, Chumsamrong P (2020) Effect of triblock copolymers based on liquid natural rubber and low molecular weight poly(lactic acid) on physical properties of poly(lactic acid)/natural rubber blend. Polym Bull 78:1253–1273. https://doi.org/10.1007/s00289-020-03158-8
Jaratrotkamjorn R, Khaokong C, Tanrattanakul V (2012) Toughness enhancement of poly(lactic acid) by melt blending with natural rubber. J Appl Polym Sci. 124:5027–5036. https://onlinelibrary.wiley.com/doi/abs/https://doi.org/10.1002/app.35617
Mohammad NNB, Arsad A, Rahmat AR, Abdullah Sani NS, Ali Mohsin ME (2016) Influence of compatibilizer on the structure properties of polylactic acid/natural rubber blends. Polym Sci Ser A 58:177–185. https://doi.org/10.1134/S0965545X16020164
Bitinis N, Verdejo R, Cassagnau P, Lopez-Manchado MA (2011) Structure and properties of polylactide/natural rubber blends. Mater Chem Phys 129:823–831. https://doi.org/10.1016/j.matchemphys.2011.05.016
Fekete I, Ronkay F, Lendvai L (2021) Highly toughened blends of poly(lactic acid) (PLA) and natural rubber (NR) for FDM-based 3D printing applications: the effect of composition and infill pattern. Polym Test 99:107205. https://doi.org/10.1016/j.polymertesting.2021.107205
Hajba S, Tábi T (2017) Poly(lactic acid)/natural rubber blends. Mater Sci Forum 885:298–302. https://doi.org/10.4028/www.scientific.net/MSF.885.298
Gong Z, Huang J, Fan J et al (2022) A super-toughened poly(lactic acid)-based thermoplastic vulcanizate through incorporating modified SiO2 nanoparticles. Compos Sci Technol 226:109558. https://doi.org/10.1016/j.compscitech.2022.109558
Shah AA, Hasan F, Hameed A, Ahmed S (2008) Biological degradation of plastics: a comprehensive review. Biotechnol Adv 26:246–265. https://doi.org/10.1016/j.biotechadv.2007.12.005
Husárová L (2014) Identification of important abiotic and biotic factors in the biodegradation of poly(l-lactic acid). Int J Biol Macromol 71:155–162. https://doi.org/10.1016/j.ijbiomac.2014.04.050
Rosli NA, Ahmad I, Anuar FH, Abdullah I (2018) The contribution of eco-friendly bio-based blends on enhancing the thermal stability and biodegradability of poly(lactic acid). J Clean Prod 198:987–995. https://doi.org/10.1016/j.jclepro.2018.07.119
Huang Y, Zhang C, Pan Y et al (2013) Effect of NR on the hydrolytic degradation of PLA. Polym Degrad Stab 98:943–950. https://doi.org/10.1016/j.polymdegradstab.2013.02.018
Tertyshnaya Y, Podzorova M, Moskovskiy M (2021) Impact of water and UV irradiation on nonwoven polylactide/natural rubber fiber. Polymers 13:461. https://doi.org/10.3390/polym13030461
Buys YF, Aznan ANA, Anuar H (2018) Mechanical properties, morphology, and hydrolytic degradation behavior of polylactic acid/natural rubber blends. IOP Conf Ser Mater Sci Eng 290:012077. https://doi.org/10.1088/1757-899x/290/1/012077
Hsissou R, Elharfi A (2020) Rheological behavior of three polymers and their hybrid composites (TGEEBA/MDA/PN), (HGEMDA/MDA/PN) and (NGHPBAE/MDA/PN). J King Saud Univ Sci 32(1):235–244. https://doi.org/10.1016/j.jksus.2018.04.030
Hsissou R, Berradi M, El Bouchti M et al (2019) Synthesis characterization rheological and morphological study of a new epoxy resin pentaglycidyl ether pentaphenoxy of phosphorus and their composite (PGEPPP/MDA/PN). Polym Bull 76:4859–4878. https://doi.org/10.1007/s00289-018-2639-9
Hsissou R, Dagdag O, Berradi M et al (2019) Investigation of structure and rheological behavior of a new epoxy polymer pentaglycidyl ether pentabisphenol A of phosphorus and of its composite with natural phosphate. SN Appl Sci 1:869. https://doi.org/10.1007/s42452-019-0911-8
Keawkumay C, Jarukumjorn K, Wittayakun J et al (2012) Influences of surfactant content and type on physical properties of natural rubber/organoclay nanocomposites. J Polym Res 19:9917. https://doi.org/10.1007/s10965-012-9917-2
Hsissou R, Bekhta A, Dagdag O et al (2020) Rheological properties of composite polymers and hybrid nanocomposites. Heliyon 6(6):e04187. https://doi.org/10.1016/j.heliyon.2020.e04187
Hsissou R, Seghiri R, Benzekri Z et al (2021) Polymer composite materials: a comprehensive review. Compos Struct 262:113640. https://doi.org/10.1016/j.compstruct.2021.113640
Akter M, Uddin MH, Tania IS (2022) Biocomposites based on natural fibers and polymers: a review on properties and potential applications. J Reinf Plast Compos 41(17–18):705–742. https://doi.org/10.1177/07316844211070609
Rakmae S, Lorprayoon C, Ekgasit S, Suppakarn N (2013) Influence of heat-treated bovine bone-derived hydroxyapatite on physical properties and in vitro degradation behavior of poly (lactic acid) composites. Polym Plast Technol Eng 52:1043–1053. https://doi.org/10.1080/03602559.2013.769580
Yu W, Dong L, Lei W et al (2021) Effects of rice straw powder (RSP) size and pretreatment on properties of FDM 3D-Printed RSP/Poly(Lactic acid) biocomposites. Molecules 27 26(11):3234. https://doi.org/10.3390/molecules26113234
Srisuwan L, Jarukumjorn K, Suppakarn N (2018) Effect of silane treatment methods on physical properties of rice husk flour/natural rubber composites. Adv Mater Sci Eng 2018:1–14. https://doi.org/10.1155/2018/4583974
Rakmae S, Ruksakulpiwat Y, Sutapun W, Suppakarn N (2011) Effects of mixing technique and filler content on physical properties of bovine bone-based CHA/PLA composites. J Appl Polym Sci 122:2433–2441. https://doi.org/10.1002/app.34422
Chaiphut M, Ross S, Ross G, Suphrom N, Mahasaranon S (2021) Influence of the lemongrass powder and polybutylene succinate on the properties of biocomposite films based on poly (lactic acid). Mater Today 47:3537–3545. https://doi.org/10.1016/j.matpr.2021.03.544
Suaduang N, Ross S, Ross GM, Wangsoub S, Mahasaranon S (2019) The physical and mechanical properties of biocomposite films composed of poly(lactic acid) with spent coffee grounds. Key Eng Mater 824:87–93. https://doi.org/10.4028/www.scientific.net/KEM.824.87
Siakeng R, Jawaid M, Ariffin H et al (2019) Natural fiber reinforced polylactic acid composites: a review. Polym Compos 40:446–463. https://doi.org/10.1002/pc.24747
Sakai E, Qiu JH, Murata T et al (2012) Degradation characteristics of rice straw/poly(lactic acid) composites. Adv Mat Res 391–392:1268–1272. https://doi.org/10.4028/www.scientific.net/AMR.391-392.1268
Wu C-S, Liao H-T, Jhang J-J et al (2013) Thermal properties and characterization of surface-treated RSF-reinforced polylactide composites. Polym Bull 70:3221–3239. https://doi.org/10.1007/s00289-013-1018-9
Xie H, Cui B, Hao S et al (2022) Exploring the macroscopic and microscopic characteristics of rice stalk for utilization in bio-composites. Compos Sci Technol 230:109728. https://doi.org/10.1016/j.compscitech.2022.109728
Xu C, Sun C, Wan H et al (2022) Microstructure and physical properties of poly(lactic acid)/polycaprolactone/rice straw lightweight bio-composite foams for wall insulation. Constr Build Mater 354:129216. https://doi.org/10.1016/j.conbuildmat.2022.129216
Yussuf AA, Massoumi I, Hassan A (2010) Comparison of polylactic acid/kenaf and polylactic acid/rise husk Composites: the influence of the natural fibers on the mechanical, thermal and biodegradability properties. J Polym Environ 18:422–429. https://doi.org/10.1007/s10924-010-0185-0
Wu C-S (2018) Enhanced interfacial adhesion and characterisation of recycled natural fibre-filled biodegradable green composites. J Polym Environ 26:2676–2685. https://doi.org/10.1007/s10924-017-1160-9
Xia T (2018) The characteristic changes of rice straw fibers in anaerobic digestion and its effect on rice straw-reinforced composites. Ind Crops Prod 121:73–79. https://doi.org/10.1016/j.indcrop.2018.04.004
Goodman BA (2020) Utilization of waste straw and husks from rice production: a review. J Bioresour Bioprod 5:143–162. https://doi.org/10.1016/j.jobab.2020.07.001
Cheewaphongphan P, Junpen A, Kamnoet O, Garivait S (2018) Study on the potential of rice straws as a supplementary fuel in very small power plants in Thailand. Energies 11:270. https://doi.org/10.3390/en11020270
Yodkhum S, Sampattagul S, Gheewala SH (2018) Energy and environmental impact analysis of rice cultivation and straw management in northern Thailand. Environ Sci Pollut Res 25:17654–17664. https://doi.org/10.1007/s11356-018-1961-y
Boonmee C, Kositanont C, Leejarkpai T (2016) Degradation of poly(lactic acid) under simulated landfill conditions. Environ Nat Resour J 14:1–9. https://doi.org/10.14456/ennrj.2016.8
Krishnaswamy RK, Lamborn MJ (2000) Tensile properties of linear low density polyethylene (LLDPE) blown films. Polym Eng Sci 40:2385–2396. https://doi.org/10.1002/pen.11370
Huang Y, Müller MT, Boldt R et al (2021) A new strategy to improve viscoelasticity, crystallization and mechanical properties of polylactide. Polym Test 97:107160. https://doi.org/10.1016/j.polymertesting.2021.107160
Vananroye A, Cardinaels R, Van Puyvelde P, Moldenaers P (2008) Effect of confinement and viscosity ratio on the dynamics of single droplets during transient shear flow. J Rheol 52:1459–1475. https://doi.org/10.1122/1.2978956
Hammani S, Moulai-Mostefa N, Samyn P et al (2020) Morphology, rheology and crystallization in relation to the viscosity ratio of polystyrene/polypropylene polymer blends. Materials 13:926. https://www.mdpi.com/1996-1944/13/4/926
Alias NF, Ismail H, Ishak KMK (2021) Poly(lactic acid)/natural rubber/kenaf biocomposites production using poly(methyl methacrylate) and epoxidized natural rubber as co-compatibilizers. Iran Polym J 30:737–749. https://doi.org/10.1007/s13726-021-00927-8
Kanakannavar S, Pitchaimani J, Thalla A, Rajesh M (2022) Biodegradation properties and thermogravimetric analysis of 3D braided flax PLA textile composites. J Ind Text 51:1066S-1091S. https://doi.org/10.1177/15280837211010666
Rudnik E, Briassoulis D (2011) Degradation behaviour of poly(lactic acid) films and fibres in soil under Mediterranean field conditions and laboratory simulations testing. Ind Crops Prod 33:648–658. https://doi.org/10.1016/j.indcrop.2010.12.031
Nissa R, Fikriyyah A, Abdullah A, Pudjiraharti S (2019) Preliminary study of biodegradability of starch-based bioplastics using ASTM G21–70, dip-hanging, and soil burial test methods. IOP Conf Ser Earth Environ Sci 277:012007. https://doi.org/10.1088/1755-1315/277/1/012007
Liu M, Huang Z-B, Yang Y-J (2010) Analysis of biodegradability of three biodegradable mulching films. J Polym Environ 18:148–154. https://doi.org/10.1007/s10924-010-0162-7
Speranza V, De Meo A, Pantani R (2014) Thermal and hydrolytic degradation kinetics of PLA in the molten state. Polym Degrad Stab 100:37–41. https://doi.org/10.1016/j.polymdegradstab.2013.12.031
Juntuek P, Chumsamrong P, Ruksakulpiwat Y, Ruksakulpiwat C (2014) Effect of vetiver grass fiber on soil burial degradation of natural rubber and polylactic acid composites. Int Polym Process 29:379–388. https://doi.org/10.3139/217.2836
Mazzanti V, Salzano de Luna M, Pariante R, Mollica F, Filippone G (2020) Natural fiber-induced degradation in PLA-hemp biocomposites in the molten state. Compos - A: Appl Sci Manuf 137:105990. https://doi.org/10.1016/j.compositesa.2020.105990
Palai B, Mohanty S, Nayak SK (2021) A Comparison on Biodegradation behaviour of polylactic acid (PLA) based blown films by incorporating thermoplasticized starch (TPS) and poly (butylene succinate-co-adipate) (PBSA) biopolymer in soil. J Polym Environ 29:2772–2788. https://doi.org/10.1007/s10924-021-02055-z
Yaacob N, Ismail H, Sam ST (2016) Soil burial of polylactic acid/paddy straw powder biocomposite. BioResources 11:1255–1269. https://doi.org/10.15376/biores.11.1.1255-1269
Acknowledgements
The authors gratefully acknowledge financial support from Suranaree University of Technology (SUT), Thailand Science Research and Innovation (TSRI), and National Science, Research and Innovation Fund (NSRF) (NRIIS number 160344).
Funding
This study was funded by Suranaree University of Technology (SUT), Thailand Science Research and Innovation (TSRI), and National Science, Research and Innovation Fund (NSRF) (NRIIS number 160344).
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Pongputthipat, W., Ruksakulpiwat, Y. & Chumsamrong, P. Development of biodegradable biocomposite films from poly(lactic acid), natural rubber and rice straw. Polym. Bull. 80, 10289–10307 (2023). https://doi.org/10.1007/s00289-022-04560-0
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00289-022-04560-0