Abstract
In this research work, 1,4-bis(2,6-diisopropylphenyl)-acenaphthenediimine-diboromonickel(II) (1) complex was synthesized and its ethylene polymerization in the presence of triisobutylaluminum (TIBA) as activator was studied. The effects of three critical factors [polymerization temperature (T), cocatalyst to catalyst ratio (CC) and pressure (P)] on the average molecular weight and crystallinity of the final polymers and also reaction yields as the response variables were evaluated with the help of empirical statistical models and visualized with the response surface method. The results show that activity of 1 as well as M w and crystallinity of the resulting polymers are influenced strongly by the polymerization factors. The activity of TIBA-activated catalyst 1 reaches a maximum at 10 °C after raising pressure and CC to 7 bar and 3,000, respectively. This activity is much higher than previously reported activity for this catalyst. Furthermore, a polymerization condition for reaching desirable responses is predicted and experimentally verified.
Similar content being viewed by others
References
Vasile C (2000) Handbook of polyolefins. Marcel Decker Inc, New York
Ittel SD, Johnson LK, Brookhart M (2000) Late-metal catalysts for ethylene homo- and copolymerization. Chem Rev 100:1169–1204
Camacho DH, Guan Z (2010) Designing late-transition metal catalysts for olefin insertion polymerization and copolymerization. Chem Commun 46(42):7879–7893
Nakamura A, Ito Sh, Nozaki K (2009) Coordination–insertion copolymerization of fundamental polar monomers. Chem Rev 109:5215–5244
Azoulay JD, Koretz ZA, Wu G, Bazan GC (2010) Well-defined cationic methallyl a-keto-b-diimine complexes of Nickel. Angew Chem Int Ed. 49:7890–7894
Brookhart M, Johnston LK, Killian CM, Mecking S, Tempel DJ (1996) Palladium(II)- and Nickel(II)-catalyzed olefin polymerization. Polym Prep 37:254–255
Guan Z, Popeney CS (2009) Recent progress in late transition metal α-diimine catalysts for olefin polymerization. Top Organomet Chem 26:179–220
Mauler RS, De Souza RF, Vesccia DVV, Simon LC (2000) Effect of the co-catalyst on the polymerization of ethylene and styrene by nickel-diimine complexes. Macromol Rapid Commun 21:458–463
Correia SG, Marques MM, Ascenso JR (1999) Polymerization with TMA-protected polar vinyl comonomers. II. Catalyzed by nickel complexes containing α-diimine-type ligands. J Polym Sci Part A Polym Chem 37:2471–2480
Marques MM, Fernandes S, Correia SG (2000) Synthesis of acrylamide/olefin copolymers by a diimine nickel catalyst. Macromol Chem Phys 201:2464–2468
Kricheldorf HR, Nuyleen O, Swift G (2004) Handbook of polymer synthesis: second edition (plastics engineering). CRC Press, London
Souza RF, Casagrande OL Jr (2001) Recent advances in olefin polymerization using binary catalyst systems. Macromol Rapid Commun 22:1293–1301
Kumar KR, Sivaram S (2000) Ethylene polymerization using iron (II) bis (imino) pyridyl and nickel (diimine) catalysts: effect of cocatalysts and reaction parameters. Marcromol Chem Phys 201:1513–1520
Svejda SA, Brookhart M (1999) Ethylene oligomerization and propylene dimerization using cationic (α-diimine)nickel(II) catalysts. Organometallics 18:65–74
Ferreira LC Jr, Albuquerque Melo Jr P, Crossetti GL, Galland GB, Nele M, Carlos Pinto J (2010) Polymerization of ethylene by (α-diimine) nickel catalyst and statistical analysis of the effects of reaction conditions. Polym Eng Sci 50:1797–1808
Maldanis RJ, Wood JS, Chandrasekaran A, Rausch MD, Chien JCW (2002) The formation and polymerization behavior of Ni(II) α-diimine complexes using various aluminum activators. J Organomet Chem 645:158–167
Simon LC, Mauler RS, De Souza RF (1999) Effect of the alkylaluminum cocatalyst on ethylene polymerization by a nickel–diimine complex. J Polym Sci Pol Chem 37:4656–4663
MacKenzie PB, Moody LS, Killian CM, Lavoie GG (1999) Supported group 8-10 transition metal olefin polymerization catalysts, WO9962968
Laine TV, Lappalainen K, Liimatta J, Aitola E, Lofgren B, Leskela M (1999) Polymerization of ethylene with new diimine complexes of late transition metals. Macromol Rapid Commun 20:487–491
Musaev DG, Froese RDJ, Svensson M, Morokumo K (1997) A density functional study of the mechanism of the diimine–nickel-catalyzed ethylene polymerization reaction. J Am Chem Soc 119:367–374
De Camargo Forte MM, Vieira da Cunha FO, Zimnoch dos Santos JH, Zacca JJ (2003) Ethylene and 1-butene copolymerization catalyzed by a Ziegler–Natta/Metallocene hybrid catalyst through a 23 factorial experimental design. Polymer 44:1377–1384
Nassiri H, Arabi H, Hakim S, Bolandi S (2011) Polymerization of propylene with Ziegler–Natta catalyst: optimization of operating conditions by response surface methodology (RSM). Polym Bull 67:1393–1411
Carrero A, Van Grieken R, Paredes B (2011) Ethylene polymerization with methylaluminoxane/(nBuCp) 2ZrCl2 catalyst supported on silica and silica-alumina at different AlMAO/Zr molar ratios. J Appl Polym Sci 120:599–606
Ahmadi M, Jamjah R, Nekoomanesh M, Zohuri G, Arabi H (2007) Investigation of ethylene polymerization using soluble Cp2ZrCl2/MAO catalytic system via response surface methodology. Iran Polym J 16:133–140
Najafi M, Haddadi-Asl V (2007) Effects of reaction and processing parameters on ethylene polymerization using different Ziegler–Natta catalysts: employment of Taguchi experimental design and response surface method. Chin J Polym Sci 25:153–162
Ghasemi Hamedani N, Arabi H, Zohuri GH, Mair FS, Jolleys A (2013) Synthesis and structural characterization of a nickel(II) precatalyst bearing a β-triketimine ligand and study of its ethylene polymerization performance using response surface methods. J Polym Sci Pol Chem. doi:10.1002/pola.26522
Myers RH, Montgomery DC (2002) Response surface methodology: process and product optimization using designed experiments, 2nd edn. Wiley, New York
Minitab@Release 15 (2007) Design of experiments, user’s manual. Minitab Inc, USA
Paulovicoa A, El-Ayaan U, shibayama K (2001) Mixed-Ligand copper(II)complexes wih the rigid bidetate bis(N-arylimino)acenaphthene ligand: synthesis, spectroscopic and X-ray structural characterization. Eur J Inorg Chem, 2641-2646
Liu Jingyu, Li Yanguo, Li Yuesheng, Ninghai Hu (2008) Ethylene polymerization by (α-diimine) nickel (II) complexes bearing different substituents on para-position of imines activated with MMAO. J Appl poly sci 109:700–707
Asiaban S, Moradian S (2011) Investigation of tensile properties and dyeing behavior of various polypropylene/polyamide 6 blends using a mixture experimental design. Dyes Pigments 92:642–653
AlObaidi F, Ye Z, Zhu S (2004) Ethylene polymerization with homogeneous nickel–diimine catalysts: effects of catalyst structure and polymerization conditions on catalyst activity and polymer properties. Polymer 45:6823–6829
Gates DP, Svejda SA, Oñate E, Killian CM, Johnson LK, White PS, Brookhart M (2000) Synthesis of branched polyethylene using (α-diimine)nickel(II) catalysts: influence of temperature, ethylene pressure, and ligand structure on polymer properties. Macromolecules 33:2320–2334
Acknowledgments
The authors acknowledge the financial support of this work by National Petrochemical Company Research and Technology (NPC-RT).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Arabi, H., Beheshti, M.S., Yousefi, M. et al. Study of triisobutylaluminum as cocatalyst and processing parameters on ethylene polymerization performance of α-diimine nickel(II) complex by response surface method. Polym. Bull. 70, 2765–2781 (2013). https://doi.org/10.1007/s00289-013-0986-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00289-013-0986-0