Abstract
Efficient heat transfer technologies are critical in a wide range of industrial applications, including air conditioning, chemical reactors, and heat exchangers. One method for improving heat transfer performance is to use twisted tape inserts in heat exchanger tubes. Heat transmission is aided by the disturbance of fluid flow caused by these inserts, although research is still ongoing to establish the specific design components that maximize their efficacy. The research focuses on heat transfer optimization in practical applications by exploring hexagonal perforated twisted tape inserts with varied cut orientations (horizontal, vertical, and alternate) and a pitch ratio of 4. The problem becomes more complex without a complete numerical prediction model. The study seeks to construct a hybrid deep neural network based on a gannet optimization algorithm (DNN-GOA) model in order to estimate heat transfer performance accurately. According to the experimental results, the TTA’s specific design with alternate cuts produces a thinner thermal boundary layer and a higher convective heat transfer coefficient for Nusselt number (Nu), friction factor (f), and thermal performance factor (TPF). The Hybrid DNN-GOA model has the best predictive performance, with a high R2 indicating a tight match between anticipated and real Nu, f, and TPF values. It also exhibits the lowest Root Mean Square Error (RMSE), Mean Absolute Error (MAE), Mean Absolute Percentage Error (MAPE), and Mean Squared Error (MSE), confirming its exceptional accuracy.
Similar content being viewed by others
Data availability
No datasets were generated or analysed during the current study.
References
Gnanavel C, Saravanan R, Chandrasekaran M (2020) Heat transfer enhancement through nanofluids and twisted tape insert with rectangular cut on its rib in a double pipe heat exchanger. Mater Today: Proc 21:865–869
Eidan AA, Alshukri MJ, Al-fahham M, AlSahlani A, Abdulridha DM (2021) Optimizing the performance of the air conditioning system using an innovative heat pipe heat exchanger. Case Stud Therm Eng 26:101075
Khanmohammadi S, Mazaheri N (2019) Second law analysis and multi-criteria optimization of turbulent heat transfer in a tube with inserted single and double twisted tape. Int J Therm Sci 145:105998
Zhang C, Deng Z, Chen Y (2014) Temperature jump at rough gas–solid interface in Couette flow with a rough surface described by Cantor Fractal. Int J Heat Mass Transf 70:322–329
Berber A, Gürdal M, Yetimoğlu M (2022) Experimental study on the heat transfer enhancement in a rectangular channel with curved winglets. Exp Heat Transf 35(6):797–817
Rashidi S, Eskandarian M, Mahian O, Poncet SJ (2019) Combination of nanofluid and inserts for heat transfer enhancement: gaps and challenges. J Therm Anal Calorim 135:437–460
Samruaisin P, Kunnarak K, Chuwattanakul V, Eiamsa-Ard S (2020) Effect of sparsely placed twisted tapes installed with multiple-transverse twisted-baffles on heat transfer enhancement. J Therm Anal Calorim 140:1159–1175
Nakhchi ME, Esfahani JA (2020) CFD approach for two-phase CuO nanofluid flow through heat exchangers enhanced by double perforated louvered strip insert. Powder technology. 367:877–88
Sadeghianjahromi A, Wang CC (2021) Heat transfer enhancement in fin-and-tube heat exchangers–A review on different mechanisms. Renew Sustain Energy Rev 137:110470
Saffarian MR, Moravej M, Doranehgard MH (2020) Heat transfer enhancement in a flat plate solar collector with different flow path shapes using nanofluid. Renewable Energy 146:2316–2329
Duangthongsuk W, Wongwises S (2009) Heat transfer enhancement and pressure drop characteristics of TiO2–water nanofluid in a double-tube counter flow heat exchanger. Int J Heat Mass Transf 52(7–8):2059–2067
Sundar LS, Singh MK, Sousa AC (2014) Enhanced heat transfer and friction factor of MWCNT–Fe3O4/water hybrid nanofluids. Int Commun Heat Mass Transfer 52:73–83
Ho CJ, Chang CY, Yan WM (2017) An experimental study of forced convection effectiveness of Al2O3-water nanofluid flowing in circular tubes. Int Commun Heat Mass Transfer 83:23–29
Khoshvaght-Aliabadi M, Eskandari M (2015) Influence of twist length variations on thermal–hydraulic specifications of twisted-tape inserts in presence of Cu–water nanofluid. Exp Thermal Fluid Sci 61:230–240
Jacob J, Preetha P, Sindhu TK (2020) Stability analysis and characterization of natural ester nanofluids for transformers. IEEE Trans Dielectr Electr Insul 27(5):1715–1723
Fagr MH, Rishak QA, Mushatet KS (2020) Performance evaluation of the characteristics of flow and heat transfer in a tube equipped with twisted tapes of new configurations. Int J Therm Sci 153:106323
Sheikholeslami M, Gorji-Bandpy M, Ganji DD (2015) Review of heat transfer enhancement methods: focus on passive methods using swirl flow devices. Renew Sustain Energy Rev 49:444–469
Tusar M, Noman A, Islam M, Yarlagadda P, Salam B (2019) CFD study of heat transfer enhancement and fluid flow characteristics of turbulent flow through tube with twisted tape inserts. Energy Procedia 160:715–722
Chu WX, Tsai CA, Lee BH, Cheng KY, Wang CC (2020) Experimental investigation on heat transfer enhancement with twisted tape having various V-cut configurations. Appl Therm Eng 172:115148
Natarajan A, Venkatesh R, Gobinath S, Devakumar L, Gopalakrishnan K (2020) CFD simulation of heat transfer enhancement in circular tube with twisted tape insert by using nanofluids. Materials Today: Proceedings. 21:572–7
Hayat MZ, Nandan G, Tiwari AK, Sharma SK, Shrivastava R, Singh AK (2021) Numerical study on heat transfer enhancement using twisted tape with trapezoidal ribs in an internal flow. Mater Today: Proc 46:5412–5419
Luo J, Alghamdi A, Aldawi F, Moria H, Mouldi A, Loukil H, Ghoushchi SP (2024) Thermal-frictional behavior of new special shape twisted tape and helical coiled wire turbulators in engine heat exchangers system. Case Stud Therm Eng 53:103877
Abdelmoety AM, Muhieldeen MW, Tey WY, Yin X, Beit NE (2024) Numerical investigations on optimised shell designs of a U-tube heat exchanger. Therm Sci Eng Progress 47:102327
Abed AM, Majdi HS, Hussein Z, Fadhil D, Abdulkadhim A (2018) Numerical analysis of flow and heat transfer enhancement in a horizontal pipe with P-TT and V-Cut twisted tape. Case Stud Therm Eng 12:749–758
Sarviya RM, Fuskele V (2018) Heat transfer and pressure drop in a circular tube fitted with twisted tape insert having continuous cut edges. J Energy Storage 19:10–14
Suri AR, Kumar A, Maithani R (2017) Heat transfer enhancement of heat exchanger tube with multiple square perforated twisted tape inserts: experimental investigation and correlation development. Chem Eng Process 116:76–96
Nakhchi ME, Esfahani JA (2018) Cu-water nanofluid flow and heat transfer in a heat exchanger tube equipped with cross-cut twisted tape. Powder technology. 339:985–94
He Y, Liu L, Li P, Ma L (2018) Experimental study on heat transfer enhancement characteristics of tube with cross hollow twisted tape inserts. Appl Therm Eng 131:743–749
Datt R, Bhist MS, Darshan Kotiyal A, Maithani R, Kumar A (2019) Development of new correlations for heat transfer and friction loss of solid ring with combined square wing twisted tape inserts heat exchanger tube. Exp Heat Transf 32(2):179–200
Suri AR, Kumar A, Maithani R (2018) Experimental investigation of heat transfer and fluid flow behaviour in multiple square perforated twisted tape with square wing inserts heat exchanger tube. Heat Mass Transf 54:1813–1826
Al-Obaidi AR, Alhamid J (2021) Investigation of flow pattern, thermohydraulic performance and heat transfer improvement in 3D corrugated circular pipe under varying structure configuration parameters with development different correlations. Int Commun Heat Mass Transfer 126:105394
Farhadi S, Shekari Y, Omidvar P (2024) Numerical and experimental investigation of laminar and turbulent convective heat transfer in a coiled flow reverser with twisted tape insert. Int J Therm Sci 197:108781
Eiamsa-Ard S, Wongcharee K, Kunnarak K, Kumar M, Chuwattabakul V (2019) Heat transfer enhancement of TiO 2-water nanofluid flow in dimpled tube with twisted tape insert. Heat Mass Transf 55:2987–3001
Dizjeh SZ, Brinkerhoff J (2022) Numerical investigations of turbulent heat transfer enhancement in circular tubes via modified internal profiles. Int J Thermofluids 16:100237
Rezaei Gorjaei A, Shahidian A (2019) Heat transfer enhancement in a curved tube by using twisted tape insert and turbulent nanofluid flow: an experimental study. J Therm Anal Calorim 137:1059–1068
Kurnia JC, Chaedir B, Wijayanta AT, Sasmito AP (2021) Convective heat transfer enhancement of laminar Herschel–Bulkley non-newtonian fluid in straight and helical heat exchangers with twisted tape inserts. Ind Eng Chem Res 61(1):814–844
Hong Y, Du J, Wang S, Huang SM (2017) Heat transfer and flow behaviors of a wavy corrugated tube. Appl Therm Eng 126:151–166
Hong Y, Du J, Wang S (2017) Turbulent thermal, fluid flow and thermodynamic characteristics in a plain tube fitted with overlapped multiple twisted tapes. Int J Heat Mass Transf 115:551–565
Pagliarini L, Cattani L, Mameli M, Filippeschi S, Bozzoli F, Rainieri S (2021) Global and local heat transfer behaviour of a three-dimensional pulsating heat pipe: combined effect of the heat load, orientation and condenser temperature. Appl Therm Eng 195:117144
Mahdavi M, Tiari S, De Schampheleire S, Qiu S (2018) Experimental study of the thermal characteristics of a heat pipe. Exp Thermal Fluid Sci 93:292–304
Loh CK, Harris E, Chou DJ (2005) Comparative study of heat pipes performances in different orientations. In Semiconductor thermal measurement and management IEEE twenty first annual IEEE symposium, 2005. 191–195. IEEE
Wang Y, Foo JJ, Tran MV, Nair SR, Oon CS (2024) Numerical investigation of thermo-hydraulic performance of perforated rectangular and sinusoidal vortex generators in a double-pipe heat exchanger. J Therm Anal Calorim 1–18
Maddah H, Ghasemi N, Keyvani B, Cheraghali R (2017) Experimental and numerical study of nanofluid in heat exchanger fitted by modified twisted tape: exergy analysis and ANN prediction model. Heat Mass Transf 53:1413–1423
Maddah H, Ghasemi N (2017) Experimental evaluation of heat transfer efficiency of nanofluid in a double pipe heat exchanger and prediction of experimental results using artificial neural networks. Heat Mass Transf 53:3459–3472
Aghayari R, Maddah H, Pourkiaei SM, Ahmadi MH, Chen L, Ghazvini M (2020) Theoretical and experimental studies of heat transfer in a double-pipe heat exchanger equipped with twisted tape and nanofluid. Eur Phys J Plus 135:1–26
Sammil S, Sridharan M (2024) Employing ensemble machine learning techniques for predicting the thermohydraulic performance of double pipe heat exchanger with and without turbulators. Therm Sci Eng Progress 47:102337
Sundar LS, Mewada HK, Sangaraju S (2024) Experimental and ensemble machine learning analyses of heat transfer, friction factor and thermal performance factor of rGO/water nanofluids in a tube. Int J Thermofluids 21:100557
Al-Obaidi AR (2020) Analysis of the flow field, thermal performance, and heat transfer augmentation in circular tube using different dimple geometrical configurations with internal twisted‐tape insert. Heat Transf 49(8):4153–4172
Pan JS, Sun B, Chu SC, Zhu M, Shieh CS (2023) A parallel compact gannet optimization algorithm for solving engineering optimization problems. Mathematics 11(2):439
Zhao ML, Ni SQ, Du ZG, Wang XY, Tian AQ, Ma XL (2023) Multi-objective Gannet optimization algorithm for dynamic passenger flow allocation in train operation plan optimization. IEEE Access
Zheng N, Yan F, Zhang K, Zhou T, Sun Z (2020) A review on single-phase convective heat transfer enhancement based on multi-longitudinal vortices in heat exchanger tubes. Appl Therm Eng 164:114475
Zheng M, Han D, Asif F, Si Z (2020) Effect of Al 2 O 3/water nanofluid on heat transfer of turbulent flow in the inner pipe of a double-pipe heat exchanger. Heat Mass Transf 56:1127–1140
Aliu S, Amoo OM, Alao FI, Ajadi SO (2020) Mechanisms of heat transfer and boundary layers. In applications of heat, mass and fluid boundary layers. Woodhead Publishing 23–53
Hu Q, Qu X, Peng W, Wang J (2022) Experimental and numerical investigation of turbulent heat transfer enhancement of an intermediate heat exchanger using corrugated tubes. Int J Heat Mass Transf 185:122385
Saleh B, Sundar LS (2021) Experimental study on heat transfer, friction factor, entropy and exergy efficiency analyses of a corrugated plate heat exchanger using Ni/water nanofluids. Int J Therm Sci 165:106935
Arasteh H, Rahbari A, Mashayekhi R, Keshmiri A, Mahani RB, Talebizadehsardari P (2021) Effect of pitch distance of rotational twisted tape on the heat transfer and fluid flow characteristics. Int J Therm Sci 170:106966
Vaisi A, Moosavi R, Lashkari M, Soltani MM (2020) Experimental investigation of perforated twisted tapes turbulator on thermal performance in double pipe heat exchangers. Chem Eng Processing-Process Intensif 154:108028
Dagdevir T, Ozceyhan V (2021) An experimental study on heat transfer enhancement and flow characteristics of a tube with plain, perforated and dimpled twisted tape inserts. Int J Therm Sci 159:106564
Lee H, Kang M, Jung KW, Kharangate CR, Lee S, Iyengar M, Lee H (2021) An artificial neural network model for predicting frictional pressure drop in micro-pin fin heat sink. Appl Therm Eng 194:117012
Morchio S, Fossa M (2021) Modelling and validation of a new hybrid scheme for predicting the performance of U-pipe borehole heat exchangers during distributed thermal response test experiments. Appl Therm Eng 186:116514
Bischl B, Binder M, Lang M, Pielok T, Richter J, Coors S, Lindauer M (2023) Hyperparameter optimization: foundations, algorithms, best practices, and open challenges. Wiley Interdisciplinary Reviews: Data Min Knowl Discovery 13(2):e1484
Gawlikowski J, Tassi CRN, Ali M, Lee J, Humt M, Feng J, Zhu XX (2023) A survey of uncertainty in deep neural networks. Artif Intell Rev 56(Suppl 1):1513–1589
Funding
No funding is provided for the preparation of the manuscript.
Author information
Authors and Affiliations
Contributions
Ms. Snehal Vasant Kadbhane: Review & Editing Preparation, Specifically Critical Review, Commentary, Methodology, Software, Validation, Formal analysis, Investigation, Resources. Dr. Dilip R. Pangavhane: Data Curation, Visualization, Supervision, Project administration, Conceptualization, Writing- Original Draft Preparation, Specifically Writing the Initial Draft. All authors reviewed the manuscript.
Corresponding author
Ethics declarations
Ethical approval
This article does not contain any studies with human participants or animals performed by any of the authors.
Consent to participate
All the authors involved have agreed to participate in this submitted article.
Consent to publish
All the authors involved in this manuscript give full consent for publication of this submitted article.
Competing interests
The authors declare no competing interests.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Kadbhane, S.V., Pangavhane, D.R. Performance prediction and evaluation of heat pipe with hexagonal perforated twisted tape inserts. Heat Mass Transfer (2024). https://doi.org/10.1007/s00231-024-03469-w
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s00231-024-03469-w