Skip to main content

Advertisement

Log in

Experimental study on migration and heat transfer characteristics of three potential molten salts leaking into tank foundation materials

  • Original Article
  • Published:
Heat and Mass Transfer Aims and scope Submit manuscript

Abstract

The leakage of molten salt tanks has attracted great attention in molten salt tower concentrating solar power plants. The current research on the leakage characteristics of molten salt mainly focuses on Solar Salt, and there is no report on the leakage characteristics of molten salt with great application potential, which is crucial to the design of molten salt tanks and their foundations in the future. In addition, there is no unified explanation for the morphological characteristics of the agglomerates formed after the molten salt leakage. In this paper, the migration and heat transfer characteristics of three potential molten salts (60–10-20–20 wt% KNO3-NaNO3-LiNO3-Ca(NO3)2.4H2O, 7.5–23.9–68.6 wt% NaCl–KCl-ZnCl2, 32.1–33.4–34.5 wt% Li2CO3–Na2CO3–K2CO3) leaking into the thermal tank foundation material are experimentally studied and compared with Solar Salt. The results indicate that both the operating temperature and molten salt type significantly affect the temperature rising rate of tank foundation and migration characteristics of molten salt. Increasing the operating temperature, the average temperature rising rate, maximum migration depth, maximum migration width and migration speed respectively increase, increase, decrease and increase. Compared with Solar Salt, the maximum migration depths of the three potential molten salts increase 56.3%, -11.6%, and -50.2%, and the maximum migration widths increase -22.7%, -16.7% and -2.7%, respectively. In addition, a model explaining the solidification and agglomeration of the molten salt is proposed and well verified by the experimental results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

Data availability

The data that support the findings of this study are available from the corresponding author upon reasonable request.

Abbreviations

\(\alpha\) :

Volume fraction

\(\lambda\) :

Thermal conductivity (W/(m.K))

\(\delta\) :

Thickness (m)

\({L}_{1}\) :

Distance between the top of the solid molten salt block and the top of the fillers (mm)

\({L}_{2}\) :

Length of the solid molten salt block (mm)

\({L}_{3}\) :

Maximum migration depth (mm)

q :

Heat flux (W/m2)

\({T}_{op}\) :

Operating temperature (℃)

\(T\) :

Temperature (℃)

\(\Delta T\) :

Temperature difference in steady state after and before the molten salt leakage (℃)

\(TRR\) :

Temperature rising rate (℃/s)

\(t\) :

Time (min)

\(U\) :

Voltage (V)

\({W}_{m}\) :

Maximum migration width (mm)

\(z\) :

Coordinate (mm)

CSP:

Concentrating solar power

TES:

Thermal energy storage

CSF:

Continuous surface force

LECA:

Light expanded clay aggregate

SMSB:

Solid molten salt block

References

  1. Pelay U, Luo L, Fan Y et al (2017) Thermal energy storage systems for concentrated solar power plants. Renew Sustain Energy Rev 79:82–100. https://doi.org/10.1016/j.rser.2017.03.139

  2. Bonk A, Sau S, Uranga N et al (2018) Advanced heat transfer fluids for direct molten salt line-focusing CSP plants. Prog Energy Combust Sci 67:69–87. https://doi.org/10.1016/j.pecs.2018.02.002

    Article  Google Scholar 

  3. Zhou H, Zuo Y, Zhou M, Li Y (2021) Coupled optical and thermal simulation of the thermal performance of a 50 MWe external cylindrical solar receiver. J Renew Sustain Energy 13:023704. https://doi.org/10.1063/5.0043763

  4. González-Roubaud E, Pérez-Osorio D, Prieto C (2017) Review of commercial thermal energy storage in concentrated solar power plants: Steam vs. molten salts. Renew Sustain Energy Rev 80:133–148. https://doi.org/10.1016/j.rser.2017.05.084

    Article  Google Scholar 

  5. Achkari O, El Fadar A (2020) Latest developments on TES and CSP technologies – Energy and environmental issues, applications and research trends. Appl Therm Eng 167:114806. https://doi.org/10.1016/j.applthermaleng.2019.114806

    Article  Google Scholar 

  6. Li Y, Xu X, Wang X et al (2017) Survey and evaluation of equations for thermophysical properties of binary/ternary eutectic salts from NaCl, KCl, MgCl2, CaCl2, ZnCl2 for heat transfer and thermal storage fluids in CSP. Sol Energy 152:57–79. https://doi.org/10.1016/j.solener.2017.03.019

    Article  Google Scholar 

  7. Vignarooban K, Xu X, Arvay A et al (2015) Heat transfer fluids for concentrating solar power systems - A review. Appl Energy 146:383–396. https://doi.org/10.1016/j.apenergy.2015.01.125

    Article  Google Scholar 

  8. Mohan G, Venkataraman MB, Coventry J (2019) Sensible energy storage options for concentrating solar power plants operating above 600 °C. Renew Sustain Energy Rev 107:319–337. https://doi.org/10.1016/j.rser.2019.01.062

    Article  Google Scholar 

  9. Prieto C, Fereres S, Ruiz-Cabañas FJ et al (2020) Carbonate molten salt solar thermal pilot facility: Plant design, commissioning and operation up to 700 °C. Renew Energy 151:528–541. https://doi.org/10.1016/j.renene.2019.11.045

    Article  Google Scholar 

  10. Mehos M, Turchi C, Vidal J et al (2017) Concentrating solar power Gen3 demonstration roadmap (No. NREL/TP-5500-67464). National Renewable Energy Lab (NREL). Golden, CO, United States. https://doi.org/10.2172/1338899

  11. Fernández AG, Pineda F, Walczak M, Cabeza LF (2019) Corrosion evaluation of alumina-forming alloys in carbonate molten salt for CSP plants. Renew Energy 140:227–233. https://doi.org/10.1016/j.renene.2019.03.087

    Article  Google Scholar 

  12. Fernández AG, Gomez-Vidal J, Oró E et al (2019) Mainstreaming commercial CSP systems: A technology review. Renew Energy 140:152–176. https://doi.org/10.1016/j.renene.2019.03.049

    Article  Google Scholar 

  13. Olivares RI, Chen C, Wright S (2012) The thermal stability of molten lithium–sodium–potassium carbonate and the influence of additives on the melting point. J Sol Energy Eng Trans ASME 134(4). https://doi.org/10.1115/1.4006895

  14. Li P, Molina E, Wang K et al (2016) Thermal and Transport Properties of NaCl-KCl-ZnCl2 Eutectic Salts for New Generation High-Temperature Heat-Transfer Fluids. J Sol Energy Eng Trans ASME 138:1–8. https://doi.org/10.1115/1.4033793

    Article  Google Scholar 

  15. Vignarooban K, Pugazhendhi P, Tucker C et al (2014) Corrosion resistance of Hastelloys in molten metal-chloride heat-transfer fluids for concentrating solar power applications. Sol Energy 103:62–69. https://doi.org/10.1016/j.solener.2014.02.002

    Article  Google Scholar 

  16. Vignarooban K, Xu X, Wang K et al (2015) Vapor pressure and corrosivity of ternary metal-chloride molten-salt based heat transfer fluids for use in concentrating solar power systems. Appl Energy 159:206–213. https://doi.org/10.1016/j.apenergy.2015.08.131

    Article  Google Scholar 

  17. Ren N, Wu YT, Ma CF, Sang LX (2014) Preparation and thermal properties of quaternary mixed nitrate with low melting point. Sol Energy Mater Sol Cells 127:6–13. https://doi.org/10.1016/j.solmat.2014.03.056

    Article  Google Scholar 

  18. Wei X, Qin B, Yang C et al (2019) Nox emission of ternary nitrate molten salts in high-temperature heat storage and transfer process. Appl Energy 236:147–154. https://doi.org/10.1016/j.apenergy.2018.11.087

    Article  Google Scholar 

  19. Zhou H, Shi H, Lai Z et al (2020) Migration and phase change study of leaking molten salt in tank foundation material. Appl Therm Eng 170. https://doi.org/10.1016/j.applthermaleng.2020.114968

  20. Dawson M, Borman D, Hammond RB et al (2014) Moving boundary models for the growth of crystalline deposits from undetected leakages of industrial process liquors. Comput Chem Eng 71:331–346. https://doi.org/10.1016/j.compchemeng.2014.08.011

    Article  Google Scholar 

  21. Song M, Viskanta R (2001) Lateral freezing of an anissotropic porous medium saturated with an aqueous salt solution. Int J Heat Mass Transf 44:733–751. https://doi.org/10.1016/S0017-9310(00)00132-0

    Article  MATH  Google Scholar 

  22. Weisbrod N, Niemet MR, Rockhold ML et al (2004) Migration of saline solutions in variably saturated porous media. J Contam Hydrol 72:109–133. https://doi.org/10.1016/j.jconhyd.2003.10.013

    Article  Google Scholar 

  23. Shan J, Ding J, Lu J (2015) Numerical Investigation of High-temperature Molten Salt Leakage. Energy Procedia 69:2072–2080. https://doi.org/10.1016/j.egypro.2015.03.221

    Article  Google Scholar 

  24. Wu J, Ding J, Lu J, Wang W (2017) Migration and phase change phenomena and characteristics of molten salt leaked into soil porous system. Int J Heat Mass Transf 111:312–320. https://doi.org/10.1016/j.ijheatmasstransfer.2017.04.002

    Article  Google Scholar 

  25. Zhang Y, Wu J, Wang W et al (2019) Experimental and numerical studies on molten salt migration in porous system with phase change. Int J Heat Mass Transf 129:397–405. https://doi.org/10.1016/j.ijheatmasstransfer.2018.09.122

    Article  Google Scholar 

  26. An X, Cheng J, Zhang P et al (2016) Determination and evaluation of the thermophysical properties of an alkali carbonate eutectic molten salt. Faraday Discuss 190:327–338. https://doi.org/10.1039/c5fd00236b

    Article  Google Scholar 

  27. Bonilla J, Rodríguez-García MM, Roca L et al (2018) Design and experimental validation of a computational effective dynamic thermal energy storage tank model. Energy 152:840–857. https://doi.org/10.1016/j.energy.2017.11.017

    Article  Google Scholar 

  28. Zhou H, Shi H, Zhang J, Zhou M (2020) Experimental and numerical investigation of temperature distribution and heat loss of molten salt tank foundation at different scales. Heat Mass Transf und Stoffuebertragung 56:2859–2869. https://doi.org/10.1007/s00231-020-02905-x

    Article  Google Scholar 

Download references

Acknowledgements

The Project is supported by the National Natural Science Foundation of China (52036008).

Author information

Authors and Affiliations

Authors

Contributions

Yuhang Zuo: Conceptualization, Methodology, Investigation, Data curation, Writing—original draft, Writing—review & editing, Visualization. Hao Zhou: Conceptualization, Methodology, Resources, Supervision, Project administration, Funding acquisition. Mingrui Zhang: Investigation. Fangzheng Cheng: Investigation. Hua Shi: Investigation.

Corresponding author

Correspondence to Hao Zhou.

Ethics declarations

Competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zuo, Y., Zhou, H., Zhang, M. et al. Experimental study on migration and heat transfer characteristics of three potential molten salts leaking into tank foundation materials. Heat Mass Transfer 59, 935–948 (2023). https://doi.org/10.1007/s00231-022-03303-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00231-022-03303-1

Navigation