Abstract
In this study, numerical and experimental investigation has been carried out for a range of system and operating parameters in order to analyse the effect of dimpled rib on heat and fluid flow behaviours in heat exchanger tube. Tube has, stream wise spacing (x/d d ) range of 15–35, span wise spacing (y/d d ) range of 15–35, ratio of dimpled depth to print diameter (e/d d ) of 1.0 and Reynolds number (Re n ) ranges from 4000 to 28,000. Simulations were carried out to obtain heat and fluid flow behaviour of smooth and rough tube, using commercial CFD software, ANSYS 16.0 (Fluent). Renormalization k − ε model was employed to assess the influence of dimpled on turbulent flow and velocity field. Simulation results show that, the enhancement of 3.18 times in heat transfer and 2.87 times enhancement in thermal hydraulic performance as a function of stream wise direction (x/d d ) of 15 and span wise direction (y/d d ) of 15 respectively. Comparison between numerical and experimental simulation results showed that good agreement as the data fell within ±10% error band.
Similar content being viewed by others
Abbreviations
- d d :
-
Print diameter of dimple rib, m
- D :
-
Hydraulic diameter, m
- e :
-
Dimpled rib height, m
- e/d d :
-
Ratio of dimple depth to print diameter
- E :
-
Energy, J
- f :
-
Friction factor
- frs ave :
-
Average friction factor of rough wall
- fss ave :
-
Average friction factor of smooth wall
- I :
-
Heat flux, W/m 2
- k :
-
Turbulent kinetic energy, m 2/s 2
- M t :
-
Turbulent Mach number
- Nu :
-
Nusselt number
- Nurs ave :
-
Average Nusselt number of rough wall
- Nuss ave :
-
Average Nusselt number of smooth wall
- p :
-
Pressure, Pa
- Pr:
-
Prandtl number
- Pr t :
-
Turbulent Prandtl number
- Re n :
-
Reynolds number
- u i :
-
Velocity in x i -direction, m/s
- \( \overrightarrow{v} \) :
-
Overall velocity vector, m/s
- x/d d :
-
Stream wise spacing
- y/d d :
-
Span wise spacing
- y + :
-
Dimensionless distance from walls
- Δpave :
-
Average pressure drop across
References
Kumar R, Kumar A, Sharma A, Chauhan R, Sethi M (2016) Experimental study of heat transfer enhancement in a rectangular duct distributed by multi V-perforated baffle of different baffle width. Heat Mass Transf 1-16:1901–1907
Kumar A, Saini RP, Saini JS (2015) Numerical optimization of effective efficiency of a discrete multi v-rib solar air channel. Heat Mass Transf 12:1–15
Thakur R, Suri ARS, Kumar S, Kumar A (2013) A review of integrated renewable energy system in power generation. Intern J Mech Product Eng Res Develop 3:79–88
Kumar A, Saini RP, Saini JS (2016) Numerical optimization of thermal performance of a solar air channel having discrete multi v-rib roughness on absorber plate. Heat Transfer Res 47:449–469
Kumar A, Kim MH (2015) Numerical study on overall thermal performance in SAH duct with compound roughness of V-shaped ribs and dimples. J Korean Solar Ener Soc 35:43–55
Nikuradse J (1950) Laws of flow in rough pipes, NACA tech. Nov. 01, Memo NACA-TM-1292. National Advisory Committee for Aeronautics, Washington, DC
Nunner W (1958) Heat transfer and pressure drop in rough tubes. UKAEA Lib/Trans AERE Lib, UK, p 786
Wilkie D (1966) Forced convection heat transfer from surfaces roughened by transverse ribs, in: proceeding of the 2nd International heat transfer conference. AIChE, New York
Webb RL (1979) Towards a common understanding of the performance and selection of roughness for forced convection, in: Handbook of Studies in Heat Transfer Hemisphere Publishing Corp 34:257–272.
Wu L, Cooper P (1991) Heat transfer and pressure drop in an artificial roughened rectangular duct, in: 4th International symposium on transport phenomenon in heat and mass transfer, Sydney, 1-9, July.
Elshafei EAM, Safwat MM, Mansour H, Sakr M (2008) Experimental study of heat transfer in pulsating turbulent flow in a pipe. Int J Heat Fluid Flow 29:1029–1038
Liebenberg L, Meyer JP (2007) In-tube passive heat transfer enhancement in the process industry. Appl. Thermal Engg 27:2713–2726
Bhuiya MMK, Chodhury MSU, Saha M, Islam MT (2013) Heat transfer and friction factor characteristics in turbulent flow through a tube fitted with perforated twisted tape inserts. Int Commun Heatand Mass Transf 46:49–57
Sarada N, Raju S, Kalyani AVR, Shyam K (2010) Enhancement of heat transfer using varying width twisted tape inserts. Int J Eng Sci Technol 2:107–118
Rainieri S, Pagliarini G (2000) Convective heat transfer to temperature dependent property fluids in the entry region of corrugated tubes. Int J Heat Mass Transf 45:4525–4536
Wanga L, Suna D, Liangb P, Zhuangb L, Tan Y (2000) Heat transfer characteristics of carbon shell spirally fluted tube for high pressure preheaters, energy convers. Man Ther 41:993–1005
Suri ARS, Kumar A, Maithani R (2017) Heat transfer enhancement of heat exchanger tube with multiple square perforated twisted tape inserts: experimental investigation and correlation development. Chem Eng Process Process Intensif 116:76–96
Anvari AR, Lotfi R, Rashidi AM, Sattari S (2011) Experimental research on heat transfer of water in tubes with conical ring inserts in transient regime. Int Commun Heat Mass Transf 38:668–671
Karami AM, Rezaei E, Shahhosseni M, Aghakhani M (2012) Optimization of heat transfer in an air cooler equipped with classic twisted tape inserts using imperialist competitive algorithm. Exp Thermal Fluid Sci 38:195–200
Murugesan P, Mayilsamy K, Suresh S (2012) Heat transfer in a tube fitted with vertical and horizontal wing-cut twisted tapes. Exp Heat Transf 25:30–47
Zhang X, Liu Z, Liu W (2012) Numerical studies on heat transfer and flow characteristics for laminar flow in a tube with multiple regularly spaced twisted tapes. Int J Therm Sci 58:157–167
Pethkool S, Eiamsa-ard S, Kwankaomeng S, Promvonge P (2011) Turbulent heat transfer enhancement in a heat exchanger using helically corrugated tube. Int Commun Heat Mass Transf 38:340–347
Suri ARS, Kumar A, Maithani R (2017) Effect of square wings in multiple square perforated twisted tapes on fluid flow and heat transfer of heat exchanger tube. Case Studies Thermal Eng 10:28–43
Nanan K, Thianpong C, Promvonge P, Eiamsa-ard S (2014) Investigation of heat transfer enhancement by perforated helical twisted-tapes. Int Commun Heat Mass Transf 52:106–112
Chen J, Müller SH, Duffy GG (2001) Heat transfer enhancement in dimpled tubes. Appl Thermal Eng 21:535–547
Tu E, Wang Y, Tang Y (2016) A numerical study on thermal hydraulic characteristics of turbulent flow through a circular tube fitted with pipe inserts. Appl Thermal Eng 101:413–421
Piriyarungrod N, Eiamsa-ard S, Thianpong C, Pimsarn M, Nanan K (2015) Heat transfer enhancement by tapered twisted tape inserts. Chem Eng Process Process Intensif 96:62–71
Kumar A, Kim MH (2016) CFD analysis on thermal hydraulic performance of a SAH duct with multi V-shape roughened ribs. Energies 9:415–427
Kumar A (2014) Analysis of heat transfer and fluid flow in different shaped roughness elements on the absorber plate solar air heater duct. Energy Procedia 57:2102–2111
Garcia A, Solano J, Vicente P, Viedma A (2012) The influence of artificial roughness shape on heat transfer enhancement: corrugated tubes, dimpled tubes and wire coils. Appl Thermal Eng 35:196–201
Xie G (2013) Numerical analysis of flow structure and heat transfer characteristics in square channels with different internal-protruded dimple geometrics, Int J Heat Mass Transf 67:81–97
Salman SD, Kadhum AAH, Takriff MS, Mohamad AB (2013) Numerical investigation of heat transfer and friction factor characteristics in a circular tube fitted with V-cut twisted tape inserts. Scientific World J 45:56–73
Lin ZM, Wang LB, Lin M, Dang W, Zhang YH (2016) Numerical study of the laminar flow and heat transfer characteristics in a tube inserting a twisted tape having parallelogram winglet vortex generators. Appl Therm Eng 115:644–658
Salman SD, Kadhum AAH, Takriff MS, Mohamad AB (2013) CFD analysis of heat transfer and friction factor characteristics in a circular tube fitted with quadrant-cut twisted tape inserts. Math Probl Eng 23:67–88
Yadav RJ, Padalkar AS (2012) CFD analysis for heat transfer enhancement inside a circular tube with half-length upstream and half-length downstream twisted tape. J Thermod 45:66–73
Amini Y, Mokhtari M, Haghshenasfard M, Gerdroodbary MB (2015) Heat transfer of swirling impinging jets ejected from nozzles with twisted tapes utilizing CFD technique. Therm Eng 37:78–89
Ramakumar BVN, Tayal P, Padmanabhan K (2013) Numerical investigations on flow and heat transfer characteristics of a tube equipped with twisted tape inserts, Energy Efficient Technologies for Sustainability (ICEETS), 2013 International Conference.
Azmi WH, Sharma KV, Sarma PK, Mamat R, Anuar S, Syam SL (2014) Numerical validation of experimental heat transfer coefficient with SiO2 nanofluid flowing in a tube with twisted tape inserts. Appl Therm Eng 73:294–304
Bhadouriya R, Agrawal A, Prabhu SV (2015) Experimental and numerical study of fluid flow and heat transfer in an annulus of inner twisted square duct and outer circular pipe. Int J Therm Sci 94:96–109
Fluent Inc. (2006) Fluent 6.3 User’s Guide 2006. Fluent Inc., Lebanon
Shevchuk IV, Jenkins SC, Weigand B, Wolfersdorf JV, Neumann SO, Schnieder M (2011) Validation and analysis of numerical results for a varying aspect ratio two-pass internal cooling channel. J Heat Transf 133:051701
Webb RL, Eckert RG, Goldstein RJ (1971) Heat transfer and friction in tubes with repeated-rib roughness. Int J Heat Mass Transf 26:601–617
Lewis MJ (1975) Optimizing the thermohydraulic performance of rough surfaces. Int J Heat Mass Transf 18:1243–1248
ASHRAE, Standard, 93–97 (1971) Method of testing to determine the thermal performance of solar air heater. American Society for Heating, Refrigeration and Air Conditioning Engineering, New York, 22–34.
Klein SJ, McClintock A (1953) The description of uncertainties in a single sample experiments. Mech Eng 75:3–8
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Kumar, A., Maithani, R. & Suri, A.R.S. Numerical and experimental investigation of enhancement of heat transfer in dimpled rib heat exchanger tube. Heat Mass Transfer 53, 3501–3516 (2017). https://doi.org/10.1007/s00231-017-2080-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00231-017-2080-x