Abstract
In this paper, a novel magnetic parameter design methodology is proposed for switched reluctance motors (SRMs). Based on the nonlinear characteristic of flux linkage, the design equations of structural and winding parameters are derived. The benefit is that there are no meaningless empirical design coefficients in the proposed design methodology. Three SRMs with multiple phases, i.e., 12/8, 10/8, and 18/20 stator/rotor poles SRMs, are initially designed according to the derived equations. Then, multiobjective optimization is carried out to realize the design objectives of output torque, current density, and torque ripple. The design solutions of the three SRMs with similar current density and slot fill factor are selected from the Pareto front, respectively, and the performance comparisons are conducted. The proposed design methodology is verified by the selected optimal solutions after the substitution into the design equations. Finally, the designed SRMs are prototyped and tested to validate the simulation results and further verify the effectiveness of the proposed design methodology.
Similar content being viewed by others
References
Bilgin B, Emadi A, Krishnamurthy M (2013) Comprehensive evaluation of the dynamic performance of a 6/10 SRM for traction application in phevs. IEEE Trans Ind Electron 60:2564–2575
Feng L, Sun X, Tian X, Diao K (2022) Direct torque control with variable flux for an SRM based on hybrid optimization algorithm. IEEE Trans Power Electron 37:6688–6697
Diao K, Sun X, Lei G, Bramerdorfer G, Guo Y, Zhu J (2021) Robust design optimization of switched reluctance motor drive systems based on system-level sequential Taguchi method. IEEE Trans Energy Convers 36:3199–3207
Kiyota K, Kakishima T, Chiba A (2014) Comparison of test result and design stage prediction of switched reluctance motor competitive with 60-kW rare-earth PM motor. IEEE Trans Ind Electron 61:5712–5721
Bartolo JB, Degano M, Espina J, Gerada C (2017) Design and initial testing of a high-speed 45-kW switched reluctance drive for aerospace application. IEEE Trans Ind Electron 64:988–997
Sun X, Tang X, Tian X, Wu J, Zhu J (2022) Position sensorless control of switched reluctance motor drives based on a new sliding mode observer using Fourier flux linkage model. IEEE Trans Energy Convers 37:978–988
Kim J, Kim R (2018) Sensorless direct torque control using the inductance inflection point for a switched reluctance motor. IEEE Trans Ind Electron 65:9336–9345
Sun X, Feng L, Diao K, Yang Z (2021) An improved direct instantaneous torque control based on adaptive terminal sliding mode for a segmented-rotor SRM. IEEE Trans Ind Electron 68:10569–10579
Mihic DS, Terzic MV, Vukosavic SN (2017) A new nonlinear analytical model of the SRM with included multiphase coupling. IEEE Trans Energy Convers 32:1322–1334
Huang S, Cao G, He Z, Pan JF, Duan J, Qian Q (2015) Nonlinear modeling of the inverse force function for the planar switched reluctance motor using sparse least squares support vector machines. IEEE Trans Ind Inform 11:591–600
Sun X, Xiong Y, Yang J, Tian X (2022) Torque ripple reduction for a 12/8 switched reluctance motor based on a novel sliding mode control strategy. IEEE Trans Transp Electrif. https://doi.org/10.1109/TTE.2022.3161078
Miller TJE (2002) Optimal design of switched reluctance motors. IEEE Trans Ind Electron 49:15–27
Bilgin B, Emadi A, Krishnamurthy M (2012) Design considerations for switched reluctance machines with a higher number of rotor poles. IEEE Trans Ind Electron 59:3745–3756
Kurihara N, Bayless J, Sugimoto H, Chiba A (2016) Noise reduction of switched reluctance motor with high number of poles by novel simplified current waveform at low speed and low torque region. IEEE Trans Ind Appl 52:3013–3021
Sun X, Diao K, Lei G, Guo Y, Zhu J (2019) Study on segmented-rotor switched reluctance motors with different rotor pole numbers for BSG system of hybrid electric vehicles. IEEE Trans Veh Technol 68:5537–5547
Desai PC, Krishnamurthy M, Schofield N, Emadi A (2010) Novel switched reluctance machine configuration with higher number of rotor poles than stator poles: concept to implementation. IEEE Trans Ind Electron 57:649–659
Schofield N, Long SA, Howe D, McClelland M (2009) Design of a switched reluctance machine for extended speed operation. IEEE Trans Ind Appl 45:116–122
Song S, Zhang M, Ge L, Wang L (2015) Multiobjective optimal design of switched reluctance linear launcher. IEEE Trans Plasma Sci 43:1339–1345
Hu Y, Ding W, Wang T, Li S, Yang S, Yin Z (2017) Investigation on a multimode switched reluctance motor: design, optimization, electromagnetic analysis, and experiment. IEEE Trans Ind Electron 64:9886–9895
Anwar MN, Husain I, Radun AV (2001) A comprehensive design methodology for switched reluctance machines. IEEE Trans Ind Appl 37:1684–1692
Song S, Liu W, Peitsch D, Schaefer U (2010) Detailed design of a high speed switched reluctance starter/generator for more/all electric aircraft. Chin J Aeronaut 23:216–226
Shi Z, Sun X, Lei G, Tian X, Guo Y, Zhu J (2021) Multiobjective optimization of a five-phase bearingless permanent magnet motor considering winding area. IEEE/ASME Trans Mechatron. https://doi.org/10.1109/TMECH.2021.3121802
Bramerdorfer G, Tapia JA, Pyrhönen JJ, Cavagnino A (2018) Modern electrical machine design optimization: techniques, trends, and best practices. IEEE Trans Ind Electron 65:7672–7684
Diao K, Sun X, Lei G, Bramerdorfer G, Guo Y, Zhu J (2021) System-level robust design optimization of a switched reluctance motor drive system considering multiple driving cycles. IEEE Trans Energy Convers 36:348–357
Song S, Fang G, Hei R, Jiang J, Ma R, Liu W (2020) Torque ripple and efficiency online optimization of switched reluctance machine based on torque per ampere characteristics. IEEE Trans Power Electron 35:9608–9616
Anvari B, Toliyat HA, Fahimi B (2018) Simultaneous optimization of geometry and firing angles for in-wheel switched reluctance motor drive. IEEE Trans Transp Electrif 4:322–329
Diao K, Sun X, Lei G, Guo Y, Zhu J (2021) Multimode optimization of switched reluctance machines in hybrid electric vehicles. IEEE Trans Energy Convers 36:2217–2226
Oh J, Kwon B (2016) Design, optimization, and prototyping of a transverse flux-type-switched reluctance generator with an integrated rotor. IEEE Trans Energy Convers 31:1521–1529
Sun X, Diao K, Lei G, Guo Y, Zhu J (2021) Direct torque control based on a fast modeling method for a segmented-rotor switched reluctance motor in HEV application. IEEE J Emerg Sel Top Power Electron 9:232–241
Cai Y, Wang Y, Xu H, Sun S, Wang C, Sun L (2018) Research on rotor position model for switched reluctance motor using neural network. IEEE/ASME Trans Mechatron 23:2762–2773
Henriques LOAP, Rolim LG, Suemitsu WI, Dente JA, Branco PJC (2011) Development and experimental tests of a simple neurofuzzy learning sensorless approach for switched reluctance motors. IEEE Trans Power Electron 26:3330–3344
Fleming FE, Edrington CS (2016) Real-time emulation of switched reluctance machines via magnetic equivalent circuits. IEEE Trans Ind Electron 63:3366–3376
Chen H, Yan W (2018) Flux characteristics analysis of a double-sided switched reluctance linear machine under the asymmetric air gap. IEEE Trans Ind Electron 65:9843–9852
Sun X, Diao K, Lei G, Guo Y, Zhu J (2020) Real-time HIL emulation for a segmented-rotor switched reluctance motor using a new magnetic equivalent circuit. IEEE Trans Power Electron 35:3841–3849
Watthewaduge G, Sayed E, Emadi A, Bilgin B (2020) Electromagnetic modeling techniques for switched reluctance machines: state-of-the-art review. IEEE Open J Ind Electron Soc 1:218–234
Zhu J, Cheng KWE, Xue X (2018) Design and analysis of a new enhanced torque hybrid switched reluctance motor. IEEE Trans Energy Convers 33:1965–1977
Diao K, Sun X, Lei G, Guo Y, Zhu J (2020) Multiobjective system level optimization method for switched reluctance motor drive systems using finite-element model. IEEE Trans Ind Electron 67:10055–10064
Diao K, Sun X, Yao M (2022) Robust-oriented optimization of switched reluctance motors considering manufacturing fluctuation. IEEE Trans Transp Electrif 8:2853–2861
Bramerdorfer G, Lei G, Cavagnino A, Zhang Y, Sykulski J, Lowther DA (2020) More robust and reliable optimized energy conversion facilitated through electric machines, power electronics and drives, and their control: State-of-the-art and trends. IEEE Trans Energy Convers 35:1997–2012
Sun X, Shi Z, Lei G, Guo Y, Zhu J (2021) Multi-objective design optimization of an IPMSM based on multilevel strategy. IEEE Trans Ind Electron 68:139–148
Shi Z, Sun X, Cai Y, Yang Z (2020) Robust design optimization of a five-phase PM hub motor for fault-tolerant operation based on Taguchi method. IEEE Trans Energy Convers 35:2036–2044
Mousavi-Aghdam SR, Feyzi MR, Bianchi N, Morandin M (2016) Design and analysis of a novel high-torque stator-segmented SRM. IEEE Trans Ind Electron 63:1458–1466
Acknowledgements
This work is supported by the Faculty of Agricultural Equipment of Jiangsu University under Project NZXB20210103.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Qiao, W., Diao, K., Han, S. et al. Design optimization of switched reluctance motors based on a novel magnetic parameter methodology. Electr Eng 104, 4125–4136 (2022). https://doi.org/10.1007/s00202-022-01610-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00202-022-01610-8