Skip to main content
Log in

Design optimization of switched reluctance motors based on a novel magnetic parameter methodology

  • Original Paper
  • Published:
Electrical Engineering Aims and scope Submit manuscript

Abstract

In this paper, a novel magnetic parameter design methodology is proposed for switched reluctance motors (SRMs). Based on the nonlinear characteristic of flux linkage, the design equations of structural and winding parameters are derived. The benefit is that there are no meaningless empirical design coefficients in the proposed design methodology. Three SRMs with multiple phases, i.e., 12/8, 10/8, and 18/20 stator/rotor poles SRMs, are initially designed according to the derived equations. Then, multiobjective optimization is carried out to realize the design objectives of output torque, current density, and torque ripple. The design solutions of the three SRMs with similar current density and slot fill factor are selected from the Pareto front, respectively, and the performance comparisons are conducted. The proposed design methodology is verified by the selected optimal solutions after the substitution into the design equations. Finally, the designed SRMs are prototyped and tested to validate the simulation results and further verify the effectiveness of the proposed design methodology.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Bilgin B, Emadi A, Krishnamurthy M (2013) Comprehensive evaluation of the dynamic performance of a 6/10 SRM for traction application in phevs. IEEE Trans Ind Electron 60:2564–2575

    Article  Google Scholar 

  2. Feng L, Sun X, Tian X, Diao K (2022) Direct torque control with variable flux for an SRM based on hybrid optimization algorithm. IEEE Trans Power Electron 37:6688–6697

    Article  Google Scholar 

  3. Diao K, Sun X, Lei G, Bramerdorfer G, Guo Y, Zhu J (2021) Robust design optimization of switched reluctance motor drive systems based on system-level sequential Taguchi method. IEEE Trans Energy Convers 36:3199–3207

    Article  Google Scholar 

  4. Kiyota K, Kakishima T, Chiba A (2014) Comparison of test result and design stage prediction of switched reluctance motor competitive with 60-kW rare-earth PM motor. IEEE Trans Ind Electron 61:5712–5721

    Article  Google Scholar 

  5. Bartolo JB, Degano M, Espina J, Gerada C (2017) Design and initial testing of a high-speed 45-kW switched reluctance drive for aerospace application. IEEE Trans Ind Electron 64:988–997

    Article  Google Scholar 

  6. Sun X, Tang X, Tian X, Wu J, Zhu J (2022) Position sensorless control of switched reluctance motor drives based on a new sliding mode observer using Fourier flux linkage model. IEEE Trans Energy Convers 37:978–988

    Article  Google Scholar 

  7. Kim J, Kim R (2018) Sensorless direct torque control using the inductance inflection point for a switched reluctance motor. IEEE Trans Ind Electron 65:9336–9345

    Article  Google Scholar 

  8. Sun X, Feng L, Diao K, Yang Z (2021) An improved direct instantaneous torque control based on adaptive terminal sliding mode for a segmented-rotor SRM. IEEE Trans Ind Electron 68:10569–10579

    Article  Google Scholar 

  9. Mihic DS, Terzic MV, Vukosavic SN (2017) A new nonlinear analytical model of the SRM with included multiphase coupling. IEEE Trans Energy Convers 32:1322–1334

    Article  Google Scholar 

  10. Huang S, Cao G, He Z, Pan JF, Duan J, Qian Q (2015) Nonlinear modeling of the inverse force function for the planar switched reluctance motor using sparse least squares support vector machines. IEEE Trans Ind Inform 11:591–600

    Article  Google Scholar 

  11. Sun X, Xiong Y, Yang J, Tian X (2022) Torque ripple reduction for a 12/8 switched reluctance motor based on a novel sliding mode control strategy. IEEE Trans Transp Electrif. https://doi.org/10.1109/TTE.2022.3161078

    Article  Google Scholar 

  12. Miller TJE (2002) Optimal design of switched reluctance motors. IEEE Trans Ind Electron 49:15–27

    Article  Google Scholar 

  13. Bilgin B, Emadi A, Krishnamurthy M (2012) Design considerations for switched reluctance machines with a higher number of rotor poles. IEEE Trans Ind Electron 59:3745–3756

    Article  Google Scholar 

  14. Kurihara N, Bayless J, Sugimoto H, Chiba A (2016) Noise reduction of switched reluctance motor with high number of poles by novel simplified current waveform at low speed and low torque region. IEEE Trans Ind Appl 52:3013–3021

    Article  Google Scholar 

  15. Sun X, Diao K, Lei G, Guo Y, Zhu J (2019) Study on segmented-rotor switched reluctance motors with different rotor pole numbers for BSG system of hybrid electric vehicles. IEEE Trans Veh Technol 68:5537–5547

    Article  Google Scholar 

  16. Desai PC, Krishnamurthy M, Schofield N, Emadi A (2010) Novel switched reluctance machine configuration with higher number of rotor poles than stator poles: concept to implementation. IEEE Trans Ind Electron 57:649–659

    Article  Google Scholar 

  17. Schofield N, Long SA, Howe D, McClelland M (2009) Design of a switched reluctance machine for extended speed operation. IEEE Trans Ind Appl 45:116–122

    Article  Google Scholar 

  18. Song S, Zhang M, Ge L, Wang L (2015) Multiobjective optimal design of switched reluctance linear launcher. IEEE Trans Plasma Sci 43:1339–1345

    Article  Google Scholar 

  19. Hu Y, Ding W, Wang T, Li S, Yang S, Yin Z (2017) Investigation on a multimode switched reluctance motor: design, optimization, electromagnetic analysis, and experiment. IEEE Trans Ind Electron 64:9886–9895

    Article  Google Scholar 

  20. Anwar MN, Husain I, Radun AV (2001) A comprehensive design methodology for switched reluctance machines. IEEE Trans Ind Appl 37:1684–1692

    Article  Google Scholar 

  21. Song S, Liu W, Peitsch D, Schaefer U (2010) Detailed design of a high speed switched reluctance starter/generator for more/all electric aircraft. Chin J Aeronaut 23:216–226

    Article  Google Scholar 

  22. Shi Z, Sun X, Lei G, Tian X, Guo Y, Zhu J (2021) Multiobjective optimization of a five-phase bearingless permanent magnet motor considering winding area. IEEE/ASME Trans Mechatron. https://doi.org/10.1109/TMECH.2021.3121802

    Article  Google Scholar 

  23. Bramerdorfer G, Tapia JA, Pyrhönen JJ, Cavagnino A (2018) Modern electrical machine design optimization: techniques, trends, and best practices. IEEE Trans Ind Electron 65:7672–7684

    Article  Google Scholar 

  24. Diao K, Sun X, Lei G, Bramerdorfer G, Guo Y, Zhu J (2021) System-level robust design optimization of a switched reluctance motor drive system considering multiple driving cycles. IEEE Trans Energy Convers 36:348–357

    Article  Google Scholar 

  25. Song S, Fang G, Hei R, Jiang J, Ma R, Liu W (2020) Torque ripple and efficiency online optimization of switched reluctance machine based on torque per ampere characteristics. IEEE Trans Power Electron 35:9608–9616

    Article  Google Scholar 

  26. Anvari B, Toliyat HA, Fahimi B (2018) Simultaneous optimization of geometry and firing angles for in-wheel switched reluctance motor drive. IEEE Trans Transp Electrif 4:322–329

    Article  Google Scholar 

  27. Diao K, Sun X, Lei G, Guo Y, Zhu J (2021) Multimode optimization of switched reluctance machines in hybrid electric vehicles. IEEE Trans Energy Convers 36:2217–2226

    Article  Google Scholar 

  28. Oh J, Kwon B (2016) Design, optimization, and prototyping of a transverse flux-type-switched reluctance generator with an integrated rotor. IEEE Trans Energy Convers 31:1521–1529

    Article  Google Scholar 

  29. Sun X, Diao K, Lei G, Guo Y, Zhu J (2021) Direct torque control based on a fast modeling method for a segmented-rotor switched reluctance motor in HEV application. IEEE J Emerg Sel Top Power Electron 9:232–241

    Article  Google Scholar 

  30. Cai Y, Wang Y, Xu H, Sun S, Wang C, Sun L (2018) Research on rotor position model for switched reluctance motor using neural network. IEEE/ASME Trans Mechatron 23:2762–2773

    Google Scholar 

  31. Henriques LOAP, Rolim LG, Suemitsu WI, Dente JA, Branco PJC (2011) Development and experimental tests of a simple neurofuzzy learning sensorless approach for switched reluctance motors. IEEE Trans Power Electron 26:3330–3344

    Article  Google Scholar 

  32. Fleming FE, Edrington CS (2016) Real-time emulation of switched reluctance machines via magnetic equivalent circuits. IEEE Trans Ind Electron 63:3366–3376

    Article  Google Scholar 

  33. Chen H, Yan W (2018) Flux characteristics analysis of a double-sided switched reluctance linear machine under the asymmetric air gap. IEEE Trans Ind Electron 65:9843–9852

    Article  Google Scholar 

  34. Sun X, Diao K, Lei G, Guo Y, Zhu J (2020) Real-time HIL emulation for a segmented-rotor switched reluctance motor using a new magnetic equivalent circuit. IEEE Trans Power Electron 35:3841–3849

    Article  Google Scholar 

  35. Watthewaduge G, Sayed E, Emadi A, Bilgin B (2020) Electromagnetic modeling techniques for switched reluctance machines: state-of-the-art review. IEEE Open J Ind Electron Soc 1:218–234

    Article  Google Scholar 

  36. Zhu J, Cheng KWE, Xue X (2018) Design and analysis of a new enhanced torque hybrid switched reluctance motor. IEEE Trans Energy Convers 33:1965–1977

    Article  Google Scholar 

  37. Diao K, Sun X, Lei G, Guo Y, Zhu J (2020) Multiobjective system level optimization method for switched reluctance motor drive systems using finite-element model. IEEE Trans Ind Electron 67:10055–10064

    Article  Google Scholar 

  38. Diao K, Sun X, Yao M (2022) Robust-oriented optimization of switched reluctance motors considering manufacturing fluctuation. IEEE Trans Transp Electrif 8:2853–2861

    Article  Google Scholar 

  39. Bramerdorfer G, Lei G, Cavagnino A, Zhang Y, Sykulski J, Lowther DA (2020) More robust and reliable optimized energy conversion facilitated through electric machines, power electronics and drives, and their control: State-of-the-art and trends. IEEE Trans Energy Convers 35:1997–2012

    Article  Google Scholar 

  40. Sun X, Shi Z, Lei G, Guo Y, Zhu J (2021) Multi-objective design optimization of an IPMSM based on multilevel strategy. IEEE Trans Ind Electron 68:139–148

    Article  Google Scholar 

  41. Shi Z, Sun X, Cai Y, Yang Z (2020) Robust design optimization of a five-phase PM hub motor for fault-tolerant operation based on Taguchi method. IEEE Trans Energy Convers 35:2036–2044

    Article  Google Scholar 

  42. Mousavi-Aghdam SR, Feyzi MR, Bianchi N, Morandin M (2016) Design and analysis of a novel high-torque stator-segmented SRM. IEEE Trans Ind Electron 63:1458–1466

    Article  Google Scholar 

Download references

Acknowledgements

This work is supported by the Faculty of Agricultural Equipment of Jiangsu University under Project NZXB20210103.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiaodong Sun.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Qiao, W., Diao, K., Han, S. et al. Design optimization of switched reluctance motors based on a novel magnetic parameter methodology. Electr Eng 104, 4125–4136 (2022). https://doi.org/10.1007/s00202-022-01610-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00202-022-01610-8

Keywords

Navigation