Skip to main content
Log in

Multiple-fault diagnosis in induction motors through support vector machine classification at variable operating conditions

  • Original Paper
  • Published:
Electrical Engineering Aims and scope Submit manuscript

Abstract

This work presents a fault diagnosis strategy for induction motors based on multi-class classification through support vector machines (SVM), and the so-called one-against-one method. The proposed approach classifies four different motor conditions (healthy, misalignment, unbalanced rotor and bearing damage) at variable operating conditions (supply frequency and load torque). The proposed SVMs use signatures from the frequency domain characteristics related to each studied fault. These signatures combine information just from the stator condition: radial vibration and stator currents. To acquire training and validation data in steady state, different experiments were performed using a three-phase induction motor. Thirty-five data sets were obtained at different operating regimes of the induction motor for each specific fault (140 conditions including a no-fault scenario) to validate our study. The SVMs with a Gaussian radial basis function (RBF) were proposed as a kernel for the nonlinear classification process. To select the parameter value of the RBF, a bootstrap technique was used. The resulting accuracy for the fault classification process was on the range 84.8–100%.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

Explore related subjects

Discover the latest articles, news and stories from top researchers in related subjects.

References

  1. Campos-Delgado DU, Espinoza-Trejo DR, Palacios E (2008) Fault tolerant control in variable speed drives: a survey. IET Electr Power Appl 2:121–134

    Article  Google Scholar 

  2. Nandi S, Toliyat HA, Li X (2005) Condition monitoring and fault diagnosis of electrical motors—a review. IEEE Trans Energy Convers 20:719–729

    Article  Google Scholar 

  3. Scheffer C, Girdhar P (2004) Practical machinery vibration, analysis & predictive maintenance. Newnes, Burlington, pp 89–115

    Google Scholar 

  4. Cruz SM, Marques Cardoso AJ (2000) Rotor cage fault diagnosis in three-phase induction motors by extended park’s vector approach. Electr Power Compon Syst 28:289–299

    Google Scholar 

  5. Campos-Delgado DU, Murguía JS, Ramírez-Rodríguez O, Palacios E (2011) Quantitative and redundant multivariable fault diagnosis in induction motors. Electr Power Compon Syst 39:491–509

    Article  Google Scholar 

  6. Eltabacha M, Charara A (2007) Comparative investigation of electric signal analyses methods for mechanical fault detection in induction motors. Electr Power Compon Syst 35:1161–1180

    Article  Google Scholar 

  7. Eltabach M, Charara A, Zein I (2004) A comparison of external and internal methods of signal spectral analysis for broken rotor bars detection in induction motors. IEEE Trans Ind Electron 51:107–121

    Article  Google Scholar 

  8. Yilmaz I, Ayiek E, Senol I (2009) An experimental study about detection of bearing defects in inverter fed small induction motors by Concordia transform. J Intell Manuf 20:243–247

    Article  Google Scholar 

  9. Faiz J, Ebrahimi BM, Akin B, Toliyat HA (2010) Dynamic analysis of mixed eccentricity signatures at various operating points and scrutiny of related indices for induction motors. IET Electr Power Appl 4:1–16

    Article  Google Scholar 

  10. Cusido J, Romeral L, Ortega JA, Garcia A, Riba JR (2010) Wavelet and PDD as fault detection techniques. Electr Power Syst Res 80:915–924

    Article  Google Scholar 

  11. Unsal A, Kabul A (2016) Detection of the broken rotor bars of squirrel-cage induction motors based on normalized least mean square filter and Hilbert envelope analysis. Electr Eng 98(3):245–256

    Article  Google Scholar 

  12. Su H, Chong K, Parlos AG (2005) A neural network method for induction machine fault detection with vibration signal. Lect Notes Comput Sci 3481:1293–1302

    Article  Google Scholar 

  13. Riley CM, Lin BK, Habetler TG, Kliman GB (1999) Stator current harmonics and their causal vibrations: a preliminary investigation of sensorless vibration monitoring applications. IEEE Trans Ind Appl 35:94–99

    Article  Google Scholar 

  14. Schoen RS, Habelter TG, Kamran F, Bartheld RG (1995) Motor bearing damage detection using stator current monitoring. IEEE Trans Ind Appl 31:1274–1279

    Article  Google Scholar 

  15. Concari C, Franceschini G, Tassoni C (2008) Differential diagnosis based on multivariable monitoring to assess induction motor machine rotor conditions. IEEE Trans Ind Electron 55:4156–4166

    Article  Google Scholar 

  16. Kar C, Mohanty AR (2008) Vibration and current transient monitoring for gearbox fault detection using multiresolution Fourier transform. J Sound Vib 311:109–113

    Article  Google Scholar 

  17. Yang Z, Merrild U, Runge MT, Pedersen G, Borsting H (2009) A study of rolling-element bearing fault diagnosis using motor’s vibration and current signatures. In: Proceedings of 7th IFAC symposium on fault detection, supervision and safety of technical processes, SAFEPROCESS’09, Barcelona, Spain, pp 354–359

  18. Contreras-Medina LM, Romero-Troncoso RJ, Cabal-Yepez E, Rangel-Magdaleno JJ, Millan-Almaraz JR (2010) FPGA-based multiple-channel vibration analyzer for industrial applications in induction motor failure detection. IEEE Trans Instrum Meas 59:63–72

    Article  Google Scholar 

  19. Sahoo S, Rodriguez P, Sulowicz M (2016) Evaluation of different monitoring parameters for synchronous machine fault diagnostics. Electr Eng 1–10. doi:10.1007/s00202-016-0381-6

  20. Hocine L, Nora Z, Samira K-M (2015) Wind turbine gearbox fault diagnosis based on symmetrical components and frequency domain. Electr Eng 97(4):327–336

    Article  Google Scholar 

  21. Urresty J-C, Riba J-R, Romeral L, Ortega JA (2015) Mixed resistive unbalance and winding inter-turn faults model of permanent magnet synchronous motors. Electr Eng 97(1):75–85

    Article  Google Scholar 

  22. Gao XZ, Ovaska SJ (2001) Soft computing methods in motor fault diagnosis. Appl Soft Comput 1:73–81

    Article  Google Scholar 

  23. Guo Q, Li X, Yu H, Hu W, Hu J (2008) Broken rotor bars fault detection in induction motors using Park’s vector modulus and FWNN approach. Lect Notes Comput Sci 5264:809–821

    Article  Google Scholar 

  24. Zio E, Baraldi P, Gola G (2008) Feature-based classifier ensembles for diagnosing multiple faults in rotating machinery. Appl Soft Comput 8:1365–1380

    Article  Google Scholar 

  25. Ghate VN, Dudul SV (2010) Optimal MLP neural network classifier for fault detection of three phase induction motor. Expert Syst Appl 37:3468–3481

    Article  Google Scholar 

  26. Sakthivel NR, Sugumaran V, Babudevasenapati S (2010) Vibration based fault diagnosis of monoblock centrifugal pump using decision tree. Expert Syst Appl 37:4040–4049

    Article  Google Scholar 

  27. Kankar PK, Sharma SC, Harsha SP (2011) Fault diagnosis of ball bearings using machine learning techniques. Expert Syst Appl 38:1876–1886

    Article  Google Scholar 

  28. Lin J, Liu J, Li C, Tsai L, Chung H (2010) Motor shaft misalignment detection using multiscale entropy with wavelet denoising. Expert Syst Appl 37:7200–7204

    Article  Google Scholar 

  29. Martinez-Morales JD, Palacios E, Campos Delgado DU (2010) Data fusion for multiple mechanical fault diagnosis in induction motors at variable operating conditions. In: 7th International conference on electrical engineering, computing science and automatic control (CCE 2010), Mexico, pp 176–181

  30. Konar P, Chattopadhyay P (2011) Bearing fault detection of induction motor using wavelet and Support Vector Machines (SVMs). Appl Soft Comput 11:4203–4211

    Article  Google Scholar 

  31. Rabelo-Baccarini LM, Rocha-e-Silva VV, Rodrigues-de-Menezes B, Matos-Caminhas W (2011) SVM practical industrial application for mechanical faults. Expert Syst Appl 38:6980–6984

    Article  Google Scholar 

  32. Kurek J, Osowski S (2009) Support vector machine for fault diagnosis of the broken rotor bars of squirrel-cage induction motor. J Neural Comput Appl 19:557–564

    Article  Google Scholar 

  33. Guo X, Long Z, He L, Hui Z, Wei G (2010) A comparative study on ApEn, SampEn and their fuzzy counterparts in a multiscale framework for feature extraction. J Zhejiang Univ SCI A: Appl Phys Eng 14:270–279

    MATH  Google Scholar 

  34. Nguyen NT, Lee HH (2008) An application of support vector machines for induction motor fault diagnosis with using genetic algorithm. Lect Notes Comput Sci 5227:190–200

    Article  Google Scholar 

  35. Zhang XL, Chen XF, He ZJ (2010) Fault diagnosis based on support vector machines with parameter optimization by an ant colony algorithm. Proc Inst Mech Eng Part C: J Mech Eng Sci 224:217–229

    Article  Google Scholar 

  36. Wandekokem ED, Varejao FM, Rauber TW (2010) An overproduce-and-choose strategy to create classifier ensembles with tuned SVM parameters applied to real-world fault diagnosis. Lect Notes Comput Sci Prog Pattern Recognit Image Anal Comput Vis Appl 6419:500–508

    Google Scholar 

  37. Fafa C, Baoping T, Renxiang C (2013) A novel fault diagnosis model for gearbox based on wavelet support vector machine with immune genetic algorithm. Measurement 46(1):220–232

    Article  Google Scholar 

  38. Zhiwen L, Hongrui C, Xuefeng C, Zhengjia H, Zhongjie S (2013) Multi-fault classification based on wavelet SVM with PSO algorithm to analyze vibration signals from rolling element bearings. Neurocomputing 99:399–410

    Article  Google Scholar 

  39. Samanta B, Nataraj C (2009) Use of particle swarm optimization for machinery fault detection. Eng Appl Artif Intell 22(2):308–316

    Article  Google Scholar 

  40. Hwang D-H, Youn Y-W, Sun J-H, Choi K-H, Lee J-H, Kim Y-H (2015) Support Vector Machine based bearing fault diagnosis for induction motors using vibration signals. J Electr Eng Technol 1:30–40

    Google Scholar 

  41. Seshadrinath J, Singh B, Panigrahi BK (2014) Investigation of vibration signatures for multiple fault diagnosis in variable frequency drives using complex wavelets. IEEE Trans Power Electron 29(2):936–945

    Article  Google Scholar 

  42. Vapnik V (1998) Statistical learning theory. Wiley, New York, pp 219–232

    MATH  Google Scholar 

  43. Efron B, Tibshirani R (1993) An introduction to the bootstrap. Chapman & Hall, New York

    Book  MATH  Google Scholar 

  44. Bacha K, Salem S, Chaari A (2012) An improved combination of Hilbert and Park transforms for fault detection and identification in three-phase induction motors. Electr Power Energy Syst 43:10061016

    Article  Google Scholar 

  45. Xu L, Anan Z, Xunan Z, Chenchen L, Li Z (2013) Rolling element bearing fault detection using support vector machine with improved ant colony optimization. Measurement 46(8):2726–2734

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to D. U. Campos-Delgado.

Additional information

This research was supported in part by the Universidad Autonoma de San Luis Potosi through an FAI grant.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Martínez-Morales, J.D., Palacios-Hernández, E.R. & Campos-Delgado, D.U. Multiple-fault diagnosis in induction motors through support vector machine classification at variable operating conditions. Electr Eng 100, 59–73 (2018). https://doi.org/10.1007/s00202-016-0487-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00202-016-0487-x

Keywords

Navigation