Skip to main content
Log in

Cold gas dual-bell tests in high-altitude simulation chamber

  • Original Article
  • Published:
Shock Waves Aims and scope Submit manuscript

Abstract

An experimental investigation has been carried out to study dual-bell transition behavior in different set ups inside a high-altitude test facility. Cold gas tests were carried out under two different operating conditions namely (i) test nozzle operating in self-evacuation mode and, (ii) test nozzle operating with an additional ejector nozzle (pre-evacuated condition). Although forward transition nozzle pressure ratio does not show any change in its value irrespective of the type of test facility and test set up, the re-transition nozzle pressure ratio shows a significant increase (7–8%) in its value when tested in the high-altitude facility. The latter is caused due to plume blowback effect which dominates during shut down transients in such facilities. Driven by the high atmospheric pressure, the jet exhaust is pushed backwards into the altitude chamber causing the re-transition to occur earlier than that observed in sea-level tests. Further the reduced mass flow rates for nozzle operation in different test set ups in a high-altitude test facility also reduces the magnitude of side-load peaks during the dual-bell transitions.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

L base :

length of the base nozzle, mm

L :

total length of dual-bell nozzle, mm

P 0 :

test nozzle stagnation pressure, bar

P 0ej :

ejector nozzle stagnation pressure, bar

P a :

ambient pressure, bar

P b :

back pressure in altitude chamber, bar

P e :

pressure at the nozzle exit, bar

P w :

local mean wall pressure, bar

r t :

radius of nozzle throat, mm

X :

co-ordinate along nozzle axis, mm

X inc :

location of incipient separation, mm

Y :

co-ordinate normal to nozzle axis, mm

\({\epsilon}\) :

area-ratio of the complete nozzle

\({\epsilon_{{\rm b}}}\) :

area-ratio of the base nozzle

α i :

wall inflection angle, degrees

α e :

wall angle at nozzle exit, degrees

HASC:

High-altitude simulation chamber

HTR:

Horizontal test-rig

NPR:

Nozzle pressure ratio, P 0/P a or P 0/P b

PEC:

Pre-evacuated condition

SEM:

Self-evacuation mode

STP:

Test nozzle start up transient

SHD:

Test nozzle shut down transient

References

  1. Foster, C., Cowles, F.: Experimental study of gas-flow separation in overexpanded exhaust nozzles for rocket motors. Progress Report 4–103. Jet Propulsion Laboratory, California Institute of Technology (1949)

  2. Horn, M., Fisher, S.: Dual-bell altitude compensating nozzles. NASA CR-194719 (1994)

  3. Immich, H., Caporicci, M.: FESTIP technology developments in liquid rocket propulsion for reusable launch vehicles. AIAA Paper 97-3311

  4. Frey M., Hagemann G.: Critical assessment of dual-bell nozzles. J. Propul. Power 15(1), 137–143 (1999)

    Article  Google Scholar 

  5. Dumonov, G., Ponomaryov, N.B., Voinov, A.L.: Dual-bell nozzles for rocket engines of launch vehicle upper stages and orbital transfer vehicles. AIAA Paper 97-3089

  6. Hagemann, G., Immich, H., Preuss, A.: Advanced nozzle concepts for future rocket engine applications. In: 4th International Conference on Launcher Technology, Liege, Belgium, 3–6 December 2002

  7. Hagemann, G., Terhardt, M., Haeseler, D.: Experimental and analytical design verification of dual-bell concept. In: 36th AIAA/ASME/SAE/ASEE Joint Propulsion Conference & Exhibit, AIAA 2000-3778, Huntsville, July 2000

  8. Stark, R., Boehm, C., Haidn, O.J., Zimmermann, H.: Cold flow testing of dual-bell nozzles in altitude simulation chambers. In: European Conference for Aerospace Sciences (EUCASS), Moscow, Russia, July 2005

  9. Nuerenberger-Genin, C., Stark, R.: Experimental study of dual-bell nozzles. In: 2nd European Conference for Aerospace Sciences (EUCASS), Brussels, Belgium, July 2007

  10. Nuerenberger-Genin, C., Stark, R.: Experimental study on flow transition in dual-bell nozzles. In: 45th AIAA/ASME Joint Propulsion Conference, AIAA 2009-4855, Denver, USA, August 2009

  11. Nasuti, F., Onofri, M., Martelli, E.: Role of wall shape on the transition in axisymmetric dual-bell nozzles. J. Propul. Power 21(2), 243–250

  12. Miyazawal, M., Otsu, H.: An analytical study on design and performance of dual-bell nozzles. In: 42nd AIAA Aerospace Sciences Meeting and Exhibit, AIAA 2004-380, Reno, January 2004

  13. Schäfer, K., Zimmermann, H.: Simulation of flight cnditions during lift off for rocket engine testing. AIAA 2004-4001

  14. Annamalai K., Visvanathan K., Sriramulu V., Bhaskaran K.A.: Evaluation of the performance of supersonic exhaust diffuser using scaled down models. Exp. Therm. Fluid Sci. 17, 217–229 (1998)

    Article  Google Scholar 

  15. Annamalai K., Satyanarayana T.N.V., Sriramulu V., Bhaskaran K.A.: Development of design methods for short cylindrical supersonic exhaust diffuser. Exp. Fluids 29, 305–308 (2000)

    Article  Google Scholar 

  16. Park B.H., Lim J.W., Yoon W.: Fluid dynamics in starting and terminating transients of zero-secondary flow ejector. Int. J. Heat Fluid Flow 29, 327–339 (2008)

    Article  Google Scholar 

  17. Park B.H., Lim J.W., Yoon W.: Studies on the starting transient of a straight cylindrical supersonic exhaust diffuser: effects of diffuser length and pre-evacuation state. Int. J. Heat Fluid Flow 29, 1369–1379 (2008)

    Article  Google Scholar 

  18. Verma S.B., Stark R., Genin C., Haidn O.: Flow separation characteristics of a dual-bell nozzle during its transition modes. J. Shock Waves 20(3), 191–203 (2010)

    Article  Google Scholar 

  19. Verma, S.B., Haidn, O.: Flow separation characteristics of a thrust optimized parabolic nozzle in a high altitude simulation chamber. AIAA 2010-6658

  20. Nürnberger-Genin C., Stark R.: Experimental study of flow transition in dual-bell nozzles. J. Propul. Power 26(3), 497–502 (2010)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. B. Verma.

Additional information

Communicated by A. Hadjadj.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Verma, S.B., Stark, R., Génin, C. et al. Cold gas dual-bell tests in high-altitude simulation chamber. Shock Waves 21, 131–140 (2011). https://doi.org/10.1007/s00193-011-0302-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00193-011-0302-6

Keywords

Navigation