Skip to main content
Log in

Just-in-Time supermarkets for part supply in the automobile industry

  • Short Survey Paper
  • Published:
Journal of Management Control Aims and scope Submit manuscript

Abstract

In the automotive industry, a supermarket is a decentralized in-house logistics area for intermediately storing parts in direct vicinity of the assembly line consuming these parts. In a supermarket, tow trains—consisting of a small towing vehicle and a few waggons—are loaded with parts, which then successively visit the stations of the line according to a periodical schedule exchanging empty with filled part bins. This emerging logistics concept enables a reliable and flexible small-lot delivery of parts in line with the basic Just-in-Time (JIT) philosophy. This paper describes the supermarket concept in detail and surveys the literature on the elementary decision problems arising when implementing the supermarket concept. Finally, interfaces with other basic business functions are characterized.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2

Similar content being viewed by others

References

  • Battini, D., Faccio, M., Persona, A., & Sgarbossa, F. (2010). “Supermarket warehouses”: stocking policies optimization in an assembly-to-order environment. The International Journal of Advanced Manufacturing Technology, 50, 775–788.

    Article  Google Scholar 

  • Bozer, Y. A., & McGinnis, L. F. (1992). Kitting versus line stocking: a conceptual framework and a descriptive model. International Journal of Production Economics, 28, 1–19.

    Article  Google Scholar 

  • Choi, W., & Lee, Y. (2002). A dynamic part-feeding system for an automotive assembly line. Computers & Industrial Engineering, 43, 123–134.

    Article  Google Scholar 

  • Emde, S., Fliedner, M., & Boysen, N. (2012). Optimally loading tow trains for JIT-supply of mixed-model assembly lines. IIE Transactions, 44, 121–135.

    Article  Google Scholar 

  • Emde, S., & Boysen, N. (2012a). Optimally routing and scheduling tow trains for JIT-supply of mixed-model assembly lines. European Journal of Operational Research, 217, 287–299.

    Google Scholar 

  • Emde, S., & Boysen, N. (2012b). Optimally locating in-house logistics areas to facilitate JIT-supply of mixed-model assembly lines. International Journal of Production Economics, 135, 393–402.

    Article  Google Scholar 

  • Golz, J., Gujjula, R., Günther, H.-O., Rinderer, S., & Ziegler, M. (2012). Part feeding at high-variant mixed-model assembly lines. Flexible Services and Manufacturing Journal, 24(2), 119–141.

    Article  Google Scholar 

  • Krcal, H.-C. (2007). Strategische Implikationen einer geringen Fertigungstiefe für die Automobilindustrie. Discussion Paper Series No. 456, University of Heidelberg, Germany.

  • Limère, V., Van Landeghem, H., Goetschalckx, M., Aghezzaf, E.-H., & McGinnis, L. F. (2012). Optimising part feeding in the automotive assembly industry: deciding between kitting and line stocking. International Journal of Production Research, 50(15), 4046–4060.

    Article  Google Scholar 

  • Monden, Y. (1998). Toyota production system: an integrated approach to just-in-time (3rd ed.). Norcoss: Engineering & Management Press.

    Google Scholar 

  • Persona, A., Battini, D., Manzini, R., & Pareschi, A. (2007). Optimal safety stock levels of subassemblies and manufacturing components. International Journal of Production Economics, 110, 147–159.

    Article  Google Scholar 

  • Pil, F. K., & Holweg, M. (2004). Linking product variety to orderfulfillment strategies. Interfaces, 34, 394–403.

    Article  Google Scholar 

  • Vaidyanathan, B. S., Matson, J. O., Miller, D. M., & Matson, J. E. (1999). A capacitated vehicle routing problem for just-in-time delivery. IIE Transactions, 31, 1083–1092.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Nils Boysen.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Battini, D., Boysen, N. & Emde, S. Just-in-Time supermarkets for part supply in the automobile industry. J Manag Control 24, 209–217 (2013). https://doi.org/10.1007/s00187-012-0154-y

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00187-012-0154-y

Keywords

Navigation