Using a Petri-Net-Based Approach for the Real-Time Supervisory Control of an Experimental Manufacturing System

A new Petri-net-based design technique, called the inhibitor are method, for the synthesis of compiled supervisors for discrete event systems is used to solve a forbidden state problem in an experimental manufacturing system. The technique used offers the following advantages: 1. The closed-loop (i.e. controlled) behaviours of the systems are non-blocking and do not contradict the forbidden state specifications. 2. The closed-loop behaviours of the systems are maximally permissive within the specifications. The supervisors to be synthesised consist of a controlled automation Petri net (APN) model of the syetem. Automation Petri nets include the following extensions to the ordinary Petri-net framework; sensor readings as firing conditions at transitions and actions assigned to places. Ladder logic diagram (LLD) code is used to implement the superviosors on programmable logic controllers (PLC). It is important to note that the supervisors obtained are correct by construction, therefore there is no need for verification. This paper particularly shows the applicability of previous results [1] to low-level real-time control where the role of the supervisor is to arrange low-level interaction between the control devices, such as motors, actuators, etc. This is done by considering an experimental manufacturing system.