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Ultrasonic vibration–assisted chatter suppression for deep hole boring of stainless steel

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Abstract

Due to the low rigidity of the boring bar with a large length-to-diameter ratio, chatter easily occurs during deep hole boring. In this paper, an ultrasonic vibration boring bar with a length-to-diameter ratio greater than 10 is designed to suppress the chatter during the boring operation of deep holes. First, the dynamic model of the boring operation is built to guide the design of the ultrasonic vibration boring bar. Then, the optimal design of structure parameter of the ultrasonic vibration boring bar is performed by the finite element method, and then the optimized boring bar is manufactured. Finally, the vibration performance test and cutting experiments are carried out to verify the machining capability of the bar. The experimental results show that the ultrasonic vibration boring bar can reduce the cutting force by about 35%, improve the system stability, and increase the quality of the relative machined surface by about 43%, which demonstrate the feasibility of chatter suppression of the developed ultrasonic vibration boring bar.

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Funding

The authors would like to thank the financial support by the National Natural Science Foundation of China (52075275, 51675289), the Natural Science Foundation of Shandong Province (ZR2022QE241, ZR2021QE230), the Talent Research Project of Qilu University of Technology (Shandong Academy of Sciences) (2023RCKY124), and the Basic Research Project of Science, Education and Industry Integration Pilot Project of Qilu University of Technology (Shandong Academy of Sciences) (2022PX044, 2022PY007, 2023PX026, 2023PY021).

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Authors and Affiliations

  1. School of Mechanical Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China

    Hongqiang Li, Yan Xia, Guosheng Su, Binxun Li & Jin Du

  2. Shandong Institute of Mechanical Design and Research, Jinan, 250353, Shandong, China

    Hongqiang Li, Yan Xia, Guosheng Su, Binxun Li & Jin Du

Authors
  1. Hongqiang Li
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  2. Yan Xia
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  3. Guosheng Su
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  4. Binxun Li
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  5. Jin Du
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Contributions

HL: writing—original draft, writing—review and editing. YX: conceptualization, writing—review and editing, project administration. GS: validation. BL: methodology. JD: methodology.

Corresponding authors

Correspondence to Yan Xia or Guosheng Su.

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Li, H., Xia, Y., Su, G. et al. Ultrasonic vibration–assisted chatter suppression for deep hole boring of stainless steel. Int J Adv Manuf Technol 131, 1691–1703 (2024). https://doi.org/10.1007/s00170-024-13016-w

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  • DOI: https://doi.org/10.1007/s00170-024-13016-w

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