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Relationship of the roller burnishing process parameters with the surface and subsurface properties of Inconel 718

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Abstract

This study aims to evaluate how deep the roller burnishing (RB) operating variables (temperature, number of passes, and load applied by the bearing) affect the surface properties of an Inconel 718 part, in particular the surface roughness and nanohardness, based on nanoindentation results and image analysis techniques by confocal microscopy. It was evaluated how the intensity of these same variables of roller burnishing operations caused the phenomenon of strain-softening. Through the results obtained, it can be noted that, with up to two passes of RB, the surface roughness improves significantly. By increasing the number of RB passes, a discrete phenomenon of strain-softening deformation between the third and fourth RB passes in both operations at room temperature and at 310℃ was verified. For all RB operations (at room temperature and 310℃), the nanohardness levels (HV) were higher than those of the only turned sample, showing that, regardless of the test temperature the nanohardness of the part that underwent the RB operation increased. Metallographic analysis of the samples that underwent RB was performed and the abundant presence of the δ phase was observed. A gap was filled in research involving both the roller burnishing technique and the resulted properties of the Inconel 718.

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Acknowledgements

The authors also thank Dr. Paulo Noronha Lisboa Filho (Dept. Physics Unesp Bauru) for making the confocal microscope available to this research and Dr. Paulo César Soares Júnior (Pontifical Catholic University of Paraná, Polytechnic School, Department of Mechanical Engineering, Curitiba-Brazil) for making the indentations tests to this research.

Funding

This work was supported by CAPES- Brazil. Coordenação de Aperfeiçoamento de Pessoal de Nível Superior—Brasil (CAPES) – Grant number: 88882.317754/2019–01.

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Authors and Affiliations

  1. Federal Institute of São Carlos (IFSP), São Carlos, SP, Brazil

    Eduardo Luiz de Godoi

  2. Faculty of Mechanical Engineering (FEB), São Paulo State University (UNESP), Bauru, SP, Brazil

    Samuel José Casarin, Gilberto de Magalhães Bento Gonçalves & Luiz Eduardo de Angelo Sanchez

Authors
  1. Eduardo Luiz de Godoi
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  2. Samuel José Casarin
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  3. Gilberto de Magalhães Bento Gonçalves
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  4. Luiz Eduardo de Angelo Sanchez
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Contributions

Eduardo Luiz de Go methodology, investigation, and formal analysis. Samuel José Casarin: conceptualization and writing—original draft and editing. Gilberto de Magalhães Bento Gonçalves: writing—reviewing and editing. Luiz Eduardo de Angelo Sanchez: project administration, resources, and validation.

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Correspondence to Samuel José Casarin.

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de Godoi, E.L., Casarin, S.J., de Magalhães Bento Gonçalves, G. et al. Relationship of the roller burnishing process parameters with the surface and subsurface properties of Inconel 718. Int J Adv Manuf Technol 129, 5359–5370 (2023). https://doi.org/10.1007/s00170-023-12672-8

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  • DOI: https://doi.org/10.1007/s00170-023-12672-8

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