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Selecting a cutting method for workpieces before stamping using synergetic fracture criteria and a deformability limit determination technique for separating processes

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Abstract

To choose a rational method for cutting rolled stocks into workpieces made of materials with different mechanical properties, an engineer must have a set of tools that allow them to make such a choice. The results of the conducted research confirm the correctness of the conclusions that synergetic fracture criteria, such as the “crack growth criterion” and “brittleness criterion,” are the basic informative features. When any of the remaining complex criteria, such as the “crack initiation criterion” or “scale criterion” are added to them, they form the most informative sets of minimal power, ensuring with a given reliability the classification of materials according to their sensitivity to separation. The boundaries of zones have been established to classify materials that are in a “plastic state,” “elastoplastic state,” and “brittle state.” Recommendations have been developed for selecting a method for cutting rolled stocks into workpieces based on the values of the “crack growth criterion” and “brittleness criterion.” The results of the conducted research are well-aligned with experimental data obtained using the methodology for determining the ultimate deformability of rolled stocks applied to separation processes. The ultimate plasticity value is a suitable indicator for ranking metals according to their ability to be separated. The procedure for determining the ultimate plasticity value fully preserves the standardization of the test. Considering the mass production of cutting rolled stocks into workpieces, it is possible to expect an accelerated accumulation of information on the value of the ultimate plasticity for metals with different chemical and structural states, leading to the formation of a corresponding database.

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Funding

The Ministry of Education and Science of Ukraine funded the research (grant: number 0123U101703).

Author information

Authors and Affiliations

  1. Basics of Designing a Machine, Donbass State Engineering Academy, Akademichna Str., 72, Kramatorsk, 84313, Ukraine

    Sergii G. Karnaukh

  2. Computerized Design and Modeling of Processes and Machines, Donbass State Engineering Academy, Akademichna Str., 72, Kramatorsk, 84313, Ukraine

    Oleg E. Markov

  3. Department of Manufacturing Engineering, Kremenchuk Mykhailo Ostohradskyi National University, Pershotravneva Str., 20, Kremenchuk, 39600, Ukraine

    Alexander A. Shapoval

  4. Department of Natural Sciences and General Engineering, Technical University “Metinvest Polytechnic, ” Southern Highway, 80, Zaporizhzhya, 69008, Ukraine

    Natalia S. Hrudkina

Authors
  1. Sergii G. Karnaukh
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  2. Oleg E. Markov
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  3. Alexander A. Shapoval
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  4. Natalia S. Hrudkina
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Contributions

S. G. K.: calculation of synergetic criteria for materials with different mechanical properties and discussion of the obtained results.

O. E. M.: investigation of the rolled stock ultimate deformability in the context of separation processes and conclusions.

A. A. S.: literature review.

N.S. H.: methodology for determining the ultimate deformability of rolled stock s to separation processes.

Corresponding author

Correspondence to Oleg E. Markov.

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This manuscript was submitted to only one journal. The submitted work is original and does not have been published elsewhere in any form or language (partially or in full). Results have been presented clearly, honestly, and without fabrication, falsification, or inappropriate data manipulation (including image-based manipulation). The authors adhered to rules for acquiring, selecting, and processing data. Data, text, and theories were the author’s own. Proper acknowledgments of other works were given and summarized.

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Karnaukh, S.G., Markov, O.E., Shapoval, A.A. et al. Selecting a cutting method for workpieces before stamping using synergetic fracture criteria and a deformability limit determination technique for separating processes. Int J Adv Manuf Technol 129, 5447–5455 (2023). https://doi.org/10.1007/s00170-023-12627-z

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