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Surface integrity and fatigue life test of products under coupling grinding force and temperature

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Abstract

Grinding force and temperature will affect the microscopic quality of workpiece surface and service life. Taking the cylindrical grinding of precision spindle bearings as the research object, the metamorphic layer of bearings of different brands was analyzed. Theoretical modeling and orthogonal test were carried out for the coupling of grinding force and grinding temperature of the outer ring surface of bearing. The surface roughness, residual stress, and retained austenite were analyzed. The grinding process of precision spindle bearing was optimized, and the fatigue life test of 6000 h was carried out and discussed. The results shown that (1) there were “dark layer” and “white layer” in the bearing surface, and the maximum thickness of “dark layer” was 12 μm, and the maximum thickness of “white layer” was 4.5 μm. (2) Feed speed had the greatest influence on grinding force. Grinding depth had the greatest influence on grinding temperature. Grinding wheel speed and grinding depth had the greatest influence on surface roughness. With the increase of grinding wheel speed, the tangential residual stress decreased, and the retained austenite increased instead. (3) The highest and lowest content of retained austenite was 9.9% (wheel speed: 40 m/s, workpiece speed: 5 r/min, grinding depth: 50 μm, feed speed: 0.6 mm/min) and 6.8% (wheel speed: 25 m/s, workpiece speed: 15 r/min, grinding depth: 40 μm, feed speed: 0.9 mm/min), respectively. (4) The fatigue failure of precision spindle bearings was caused by spalling, pitting, burning, and gluing. When the rotating speed was between 48,000 and 49,000 r/min, the temperature changes of the four bearings increased sharply. The temperature changes of the four bearings in each unit test were between 20 and 50℃.

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Funding

This research was funded by the National Key R&D Program of “Manufacturing Basic Technology and Key Components” (No. 2020YFB2009604). This research were funded by the National Key R&D Program of “Manufacturing Basic Technology and Key Components” (No. 2020YFB2009604) and Natural Science Foundation of Suzhou City (SYG202134).

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Author notes

  1. Lai Hu

    Present address: School of Mechanical Engineering, Xi’an Jiaotong University, 28 Xianning Road, Xi’an, Shaanxi, 710049, People’s Republic of China

Authors and Affiliations

  1. School of Mechanical Engineering, Xi’an Jiaotong University, 28 Xianning Road, Xi’an, Shaanxi, 710049, People’s Republic of China

    Jun Zha & Yaolong Chen

  2. State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, Shaanxi, 710054, People’s Republic of China

    Lai Hu, Jun Zha & Yaolong Chen

  3. Xi’an Jiaotong University, Suzhou Academy, 99 Ren-ai Road, Suzhou, 215123, China

    Jun Zha

  4. School of Electrical and Electronic Engineering, Chongqing Vocational and Technical University of Mechatronics, Chongqing, China

    Hua Zhang

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  1. Lai Hu
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Contributions

Lai Hu: conceptualization, methodology, formal analysis, writing—original draft. Jun Zha: conceptualization—review and editing. Hua Zhang: investigation. Yaolong Chen: supervision.

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Correspondence to Lai Hu or Jun Zha.

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Hu, L., Zha, J., Zhang, H. et al. Surface integrity and fatigue life test of products under coupling grinding force and temperature. Int J Adv Manuf Technol 129, 1035–1052 (2023). https://doi.org/10.1007/s00170-023-12243-x

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  • DOI: https://doi.org/10.1007/s00170-023-12243-x

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