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Modeling bulk modulus of abrasive cloth wheel and polished surface roughness for polishing blade with abrasive cloth wheel

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Abstract

The blisk surface roughness has a significant impact on its fatigue strength and service life. It is very meaningful to study the influence factors of blisk surface roughness. In this paper, a calculation model for the bulk modulus of abrasive cloth wheel is deduced, the values of bulk modulus of abrasive cloth wheel corresponding to different process parameters are obtained by experiment, and a mathematical model of polished surface roughness about bulk modulus of abrasive cloth wheel is established. By verification, it is found that the model of polished surface roughness can accurately predict the blade surface roughness after polishing. The model has guiding significance for improving polishing process and machining quality.

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Data availability

The data used to support the findings of this study are available from the corresponding author upon request.

Abbreviations

n :

Spindle speed, r/min

a p :

Compression depth, mm

v w :

Feed speed, mm/min

l :

Contact arc length, mm

F n :

Normal polishing force, N

K :

Bulk modulus of abrasive cloth wheel, MPa

R av :

Roughness in the direction perpendicular to polishing track, μm

λ:

Lame coefficient, = λEv/(1 +v)(1–2v)

G :

Shear modulus, MPa

E :

Elastic modulus, MPa

v:

Poisson’s ratio

p :

Stress distribution function

p max :

Maximum contact stress, MPa

P :

Mesh number of abrasive particles, #

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Funding

This work was jointly supported by the National Natural Science Foundation of China (NO. 51675439), the National Science and Technology Major Project of China (NO. 2015ZX04001003), Major Scientific and Technological Innovation Project in Wenzhou City (NO. 2022ZG0007), Shaanxi Natural Science Basic Research Program Project (NO. 2022JM-240), Xiangyang Science and Technology Plan Project in 2021 (Xiangkeji [2001] No. 10 and 2022ABH006436), and Hubei Natural Science Foundation Innovation and Development Joint Fund (NO. 2022CFD081).

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Authors and Affiliations

  1. College of Mechanical Engineering, Hubei University of Arts and Science, Xiangyang, 441053, China

    Chao Xian

  2. Ministry of Industry and Information Technology, Key Laboratory of Aero-Engine High Performance Manufacturing, Northwestern Polytechnical University, Xi’an, 710072, China

    Chao Xian, Yaoyao Shi & Xiaojun Lin

  3. School of Mechanical and Electrical Engineering, Wenzhou University, Wenzhou, 325035, China

    De Liu

Authors
  1. Chao Xian
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  2. Yaoyao Shi
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  3. Xiaojun Lin
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  4. De Liu
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Contributions

Chao Xian: conceptualization, methodology, formal analysis, investigation, writing—original draft, software. Yaoyao Shi: resources, supervision. Xiaojun Lin: funding acquisition, supervision, project administration. De Liu: writing—review and editing, visualization, validation, data curation.

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Correspondence to Chao Xian.

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Xian, C., Shi, Y., Lin, X. et al. Modeling bulk modulus of abrasive cloth wheel and polished surface roughness for polishing blade with abrasive cloth wheel. Int J Adv Manuf Technol 128, 5301–5314 (2023). https://doi.org/10.1007/s00170-023-12230-2

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  • DOI: https://doi.org/10.1007/s00170-023-12230-2

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