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Effect of contact stiffness on cutter flank friction and wear in milling process considering cutting vibration

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Abstract

In the process of high-efficient milling titanium alloy(Ti6Al4V) workpieces, the ICS (instantaneous contact stiffness) and its distribution between flank face of milling cutter tooth and workpiece change instantaneously due to cutting vibration, which makes tool flank friction and wear status be of instability. In this work, the tool flank micro-convex body stiffness model was developed considering the influence of cutting vibration on instantaneous tool cutting angles. The distribution of the ICS and its effect on instantaneous tool flank friction and wear increment were analyzed. The results showed that the changes in positive pressure on tool flank under cutting vibration was the primary reason for the non-uniform distribution of ICS; the friction and wear increment of different areas on tool flank were in direct proportion to the ICS.

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Funding

This research was funded by the National Nature Science Foundation of China, 52105440, and the Nature Science Foundation of Heilongjiang Province of China, ZD2020E008.

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Authors and Affiliations

  1. Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin, 150080, China

    Peiyi Zhao, Yufeng Song, Bin Jiang, Lili Fan, Bin Wang & Fan Yang

Authors
  1. Peiyi Zhao
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  2. Yufeng Song
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  3. Bin Jiang
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  4. Lili Fan
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  5. Bin Wang
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  6. Fan Yang
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Contributions

Peiyi Zhao: conceptualization, writing—review and editing, supervision, project administration, funding acquisition, and formal analysis. Yufeng Song: methodology, writing—original, software, validation, investigation, data curation, draft preparation, visualization, and formal analysis. Bin Jiang: conceptualization, supervision, project administration, and funding acquisition. Lili Fan: methodology, validation, visualization, and supervision. Bin Wang: software, investigation, and data curation. Fan Yang: software and data curation.

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Correspondence to Bin Jiang.

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Zhao, P., Song, Y., Jiang, B. et al. Effect of contact stiffness on cutter flank friction and wear in milling process considering cutting vibration. Int J Adv Manuf Technol 127, 5577–5598 (2023). https://doi.org/10.1007/s00170-023-11895-z

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  • DOI: https://doi.org/10.1007/s00170-023-11895-z

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