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Analysis of microcosmic geometric property in pre-stressed dry grinding process

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Abstract

In modern manufacturing industry, surface heat treatment is usually required after grinding because strengthening surfaces is in extensive demand. However, most existing strengthening methods have limitations in manufacturing cost and efficiency, and previous studies mainly focus on improvement by heat treatment. Therefore, the pre-stressed dry grinding technology is proposed, which is a combined machining including thermal-mechanical coupling effect. Compared to traditional surface quenching methods, it is a green and integrated processing strengthening technology. Based on experiment and surface topography modeling, the influence of pre-stressed force on surface quality and grit-workpiece kinematic interaction is revealed to verify the feasibility of this method. A dynamic surface is generated by deriving the theoretical model of interference between abrasive particles and the workpiece, which is an innovative method to explore the factors affecting surface roughness. The results show that a strengthening layer can be obtained. The relationship between pre-stressed force and the surface roughness of the workpiece is also figured out. With the increase of pre-stressed force, the metallographic structure of the workpiece is stratified, which refines the crack formation and decreases the surface roughness. It is a significant attempt to advance high-performance manufacturing toward processing-strengthening integration, which has broad application prospects in high-performance manufacturing.

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Funding

This project is supported by the National Natural Science Foundation of China (Grant No. 52105433), the National Natural Science Foundation of China (Grant No. 52175383), and the Henan Key Laboratory of Superhard Abrasives and Grinding Equipment, Henan University of Technology, China (JDKFJJ2022006).

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Authors and Affiliations

  1. School of Mechanical Engineering and Automation, Northeastern University, Shenyang, 110819, People’s Republic of China

    Chunwei Xu, He Zhang, Shichao Xiu, Yuan Hong & Cong Sun

Authors
  1. Chunwei Xu
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  2. He Zhang
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  3. Shichao Xiu
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  4. Yuan Hong
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  5. Cong Sun
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Contributions

All the authors have contributed to the creation of this manuscript for important intellectual content. Chunwei Xu, Cong Sun, and Shichao Xiu provided ideas for the manuscript; He Zhang and Yuan Hong collected data and provided suggestions and materials for the revision of the manuscript. The first draft of the manuscript was written by Chunwei Xu, and all the authors commented on previous versions of the manuscript.

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Correspondence to Shichao Xiu or Cong Sun.

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Xu, C., Zhang, H., Xiu, S. et al. Analysis of microcosmic geometric property in pre-stressed dry grinding process. Int J Adv Manuf Technol 131, 2509–2523 (2024). https://doi.org/10.1007/s00170-023-11859-3

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  • DOI: https://doi.org/10.1007/s00170-023-11859-3

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