Abstract
Precision bearings are key components of mechanical equipment, and their quality almost restricts the overall development level of key technologies in the equipment manufacturing industry. As the critical element of precision bearings, the surface quality of rollers significantly affects their operational performance, reliability, and fatigue life. The development of surface finishing technology for rollers is a practical solution to improve their surface quality. However, there is a lack of systematic exposition of the research status and development direction of this technology. This study provides a comprehensive review and summary of the existing surface finishing technology for cylindrical rollers. First, the article introduces the impact of surface integrity on bearing performance. Second, it provides a comprehensive classification and summary of the current surface finishing technologies for cylindrical rollers, which include centerless grinding, superfinishing, electrochemical mechanical finishing, magnetic fluid grinding, double-side lapping, double-disc straight groove grinding, shear thickening polishing, and mass finishing. Third, the surface roughness and roundness error ranges achieved by different finishing technologies are quantitatively compared, and their processing characteristics are comprehensive compared. Finally, the article forecasts the future development trend of surface finishing technology for cylindrical rollers.
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Funding
The work was co-supported by the National Natural Science Foundation of China (Grant No. 51975399 and 52075362) and the Central Government Guides Local Foundation for Science and Technology Development (Grant No. YDZJSX2022A020 and YDZJSX2022B004).
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Xingfu Wang designed and performed the manuscript, analyzed the data, and drafted the manuscript. Xiuhong Li provided valuable research suggestions, guidance, and funding support, and participated in the revision and review of the paper. Xiaolong Ma, Wenhui Li and Shengqiang Yang analyzed the data. All authors read and approved the manuscript.
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Wang, X., Li, X., Ma, X. et al. Advance on surface finishing technology of precision bearing cylindrical rollers. Int J Adv Manuf Technol 131, 2341–2363 (2024). https://doi.org/10.1007/s00170-023-11595-8
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DOI: https://doi.org/10.1007/s00170-023-11595-8