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Effect of dispersion performance of polishing slurry on the polishing quality of glass-ceramics in bonnet polishing

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Abstract

As a material with both glass and ceramic properties, glass-ceramics have been widely used because of its low expansion coefficient, stable physical and chemical properties, and good mechanical properties. In order to obtain the super-smooth surface of glass-ceramics, the bonnet polishing method was used in this paper. Firstly, the removal mechanism of glass-ceramics was analyzed, and the influence of particle size on the removal mode was obtained by establishing the indentation depth model of free abrasive particles. Secondly, the best polishing slurry formulation was obtained by investigating the dispersion of abrasive particles in polishing slurry with different kinds and contents of dispersants. Then, through the comparative experiment of glass-ceramics polishing, it was proved that the dispersion effect of abrasive particles in polishing slurry has a significant impact on the polishing quality. Finally, through orthogonal experiments, the optimal processing parameters were selected, and only the alumina abrasive particles with an average size of 2.5 μm were used to obtain a super-smooth surface with a surface roughness Ra of 3.16 nm.

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Funding

This study was financially supported by the Science and Technology Project of Fujian Province (2018H6013), National Natural Science Foundation of China (51905182), and Fundamental Research Funds for the Central Universities (ZQN-805).

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Authors and Affiliations

  1. College of Mechanical Engineering and Automation, Huaqiao University, Xiamen, 361021, China

    Ziwei Wu, Jianyun Shen, Xian Wu, Shaolong Lin & Laifa Zhu

  2. Department of Mechanical and Electrical Engineering, Xiamen University, Xiamen, 361005, China

    Yunfeng Peng, Linbin Huang & Xuepeng Huang

Authors
  1. Ziwei Wu
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  2. Jianyun Shen
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  3. Xian Wu
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  4. Yunfeng Peng
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  5. Shaolong Lin
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  6. Linbin Huang
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  7. Xuepeng Huang
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  8. Laifa Zhu
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Contributions

Ziwei Wu designed and performed the experiments. Jianyun Shen and Xian Wu analyzed the experimental results. Ziwei Wu contributed in the ideal and paper writing. Yunfeng Peng contributed language and figure correction. Shanlong Lin and Linbin Huang contributed the reference materials collecting. Xuepeng Huang and Laifa Zhu provided help and guidance during the experiments. All the authors have read and agreed to the published version of the manuscript.

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Correspondence to Jianyun Shen.

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Wu, Z., Shen, J., Wu, X. et al. Effect of dispersion performance of polishing slurry on the polishing quality of glass-ceramics in bonnet polishing. Int J Adv Manuf Technol 127, 107–121 (2023). https://doi.org/10.1007/s00170-023-11532-9

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  • DOI: https://doi.org/10.1007/s00170-023-11532-9

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