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Study on the forming law of electrolytically modified surface at the intersection of cross holes

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Abstract

To investigate the forming law of an electrolytically modified surface at the intersection of cross holes and predict the radius of transition arc accurately, the numerical solution and data fitting method were conducted. The numerical solution of electrolytic repair under different machining voltages, times, and gaps is carried out on the basis of the established transition arc machining model at the intersection of ECM cross holes. Boundary point is then fitted using least squares method to obtain the radius value of transition arc. Anodic dissolution regression equation R (U, t, θ) is subsequently obtained by fitting transition arc radius values corresponding to each group of processing parameters. Finally, the regression equation is revised according to the test results to approximate real test data. The regression equation R (U, t, θ) presents a high fitting degree (\({\text{R}}_{\text{s}}^{2}\) = 0.96) after calculation. The three-dimensional model of the electrolytically modified surface at the intersection of cross holes can intuitively show the change of the transition arc, and the prediction error of the regression equation RM (U, t, θ) corrected with test data is reduced to 10.82%. Inputting different processing parameters can accurately predict the corresponding transition arc radius value, reduce the test workload, and guide the parameter selection of the actual process test with the modified anodic dissolution regression equation RM (U, t, θ).

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Funding

Fundamental Research Funds for the Central Universities (Grant number KYLH2022002); financial support for this work was provided by Jiangsu Agricultural Science and Technology Innovation Fund (Grant number CX (20) 3085).

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Authors and Affiliations

  1. College of Engineering, Nanjing Agricultural University, Nanjing, 210031, China

    Xiuqing Fu, Zhiwen Jin & Yifan Zhu

  2. Key Laboratory of Intelligence Agricultural Equipment of Jiangsu Province, Nanjing, 210031, China

    Xiuqing Fu

  3. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

    Qingqing Wang

  4. College of Mechanical and Electrical Engineering, Tarim University, Alar, 843300, China

    Hongbiao Wang

  5. College of Mechanical and Electrical Engineering, Shihezi University, Shihezi, 832003, China

    Hongwen Zhang

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  1. Xiuqing Fu
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  4. Hongbiao Wang
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  5. Hongwen Zhang
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Contributions

Conceptualization, Xiuqing Fu and Zhiwen Jin; methodology, Xiuqing Fu and Hongbiao Wang; software, Xiuqing Fu and Zhiwen Jin; validation, Zhiwen Jin and Qingqing Wang; formal analysis, Qingqing Wang and Xiuqing Fu; investigation, Xiuqing Fu and Zhiwen Jin; resources, Xiuqing Fu and Yifan Zhu; data curation, Zhiwen Jin; writing original draft preparation, Xiuqing Fu and Zhiwen Jin; writing review and editing, Xiuqing Fu and Zhiwen Jin; visualization, Qingqing Wang and Hongbiao Wang; supervision; project administration, Xiuqing Fu and Zhiwen Jin; funding acquisition, Xiuqing Fu and Hongwen Zhang.

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Correspondence to Xiuqing Fu.

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Fu, X., Jin, Z., Wang, Q. et al. Study on the forming law of electrolytically modified surface at the intersection of cross holes. Int J Adv Manuf Technol 125, 5479–5492 (2023). https://doi.org/10.1007/s00170-023-11058-0

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  • DOI: https://doi.org/10.1007/s00170-023-11058-0

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