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Study on the additively manufactured porous metal-bonded grinding wheel designed by octahedron lattice structure

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Abstract

The development of additive manufacturing technology makes it possible to fabricate the metal-bonded grinding wheel with big porosity and specific porous structure, which can significantly enhance the anti-clogging and cooling ability. In this paper, octahedron lattice structure is creatively adopted to construct the porous grinding wheel, which is precisely fabricated by additive manufacturing technology. Characterization results prove the excellent bonding strength of diamond abrasives owing to the forming of chemical metallurgical bonding. The grinding performance of lattice wheel, solid wheel, and electroplated wheel is evaluated by BK7 glass grinding experiment. The results indicate that the surface discontinuity of lattice wheel can realize the intermittent grinding, resulting in the largest amplitude fluctuation and the smallest average value of grinding force as well as the largest grinding force ratio. The lattice structure can reduce the specific grinding energy by a large margin without sacrifice of material removal capacity. The additively manufactured wheels are insensitive to the grinding depth and feed rate. In conclusion, the good performance of the additively manufactured lattice structure grinding wheel is proved in this paper.

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Funding

The research is funded by the National Natural Science Foundation of China (No. 52205483, No. 51975336), China Postdoctoral Science Foundation (No. 2022M711903), Natural Science Foundation of Shandong (No. ZR2022QE041), Key Technology R&D Program of Shandong (No. 2020JMRH0202), and Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education (Shandong University).

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Authors and Affiliations

  1. School of Mechanical Engineering, Shandong University, Jinan, 250061, China

    Chenchen Tian & Yi Wan

  2. Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Shandong University, Jinan, 250061, China

    Chenchen Tian & Yi Wan

  3. Department of Mechanical Engineering, Tsinghua University, Beijing, 100084, China

    Xuekun Li

  4. Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen, 518055, China

    Yiming Rong

Authors
  1. Chenchen Tian
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  2. Yi Wan
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  3. Xuekun Li
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Contributions

All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Chenchen Tian, Yi Wan, Xuekun Li, and Yiming Rong. The first draft of the manuscript was written by Chenchen Tian, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Yi Wan.

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Tian, C., Wan, Y., Li, X. et al. Study on the additively manufactured porous metal-bonded grinding wheel designed by octahedron lattice structure. Int J Adv Manuf Technol 125, 1743–1756 (2023). https://doi.org/10.1007/s00170-022-10745-8

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  • DOI: https://doi.org/10.1007/s00170-022-10745-8

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