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Effect of the surface micro-structures on strength and flow field for CVD diamond coated micro grinding tools: FEM approach

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Abstract

The CVD diamond micro-grinding tool highly promising for micro-scale high accuracy machining. To improve the lubrication and chip removal performance in the grinding zone, a kind of micro-structured CVD diamond micro-grinding tool. Firstly, the commercial FEM software was adopted to analyze the effects of micro-structure parameters on the deformation and stress distribution of the micro-grinding tool. And then, the coolant flow fields in the grinding zone included the macro flow field, micro flow field and chip evacuation were simulated. The effects of micro-structure parameters and grinding parameters on the flow field performance and the transport capacity of chips were obtained, which provides a basis for the surface micro-structure design and optimization of the CVD diamond micro-grinding tools.

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Funding

This work was supported by the Joint Program for Enterprise Innovation and Development of the National Natural Science Foundation of China (Project No. U20B2032), the National Natural Science Foundation of China (Project No. 51875135) and the Natural Science Foundation of Heilongjiang Province of China (Project No. LH2022E086).

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Authors and Affiliations

  1. Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin, 150080, China

    Pengqiang Fu & Liangwei Lv

  2. School of Mechanical Engineering, Tianjin Sino-German University of Applied Sciences, Tianjin, 300350, China

    Pengqiang Fu

  3. Center for Precision Engineering, School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, 150001, China

    Bing Guo, Zhenfei Guo, Jianfei Jia & Zhongbo Zhang

  4. Sichuan Aerospace Fenghuo Servo Control Technology Co., Ltd, Chengdu, 611130, China

    Guicheng Wu & Yang Xiang

Authors
  1. Pengqiang Fu
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  2. Liangwei Lv
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  3. Bing Guo
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  4. Zhenfei Guo
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  5. Jianfei Jia
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  6. Zhongbo Zhang
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  7. Guicheng Wu
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  8. Yang Xiang
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Contributions

All the authors have involved equally in the realized work. Mr. Pengqiang Fu, Liangwei Lv, Bing Guo, Zhenfei Guo, Jianfei Jia, Zhongbo Zhang, Guicheng Wu, Yang Xiang: paper writing, problem formulation, approaches proposal and analysis.

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Correspondence to Bing Guo.

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Fu, P., Lv, L., Guo, B. et al. Effect of the surface micro-structures on strength and flow field for CVD diamond coated micro grinding tools: FEM approach. Int J Adv Manuf Technol 124, 2613–2629 (2023). https://doi.org/10.1007/s00170-022-10641-1

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  • DOI: https://doi.org/10.1007/s00170-022-10641-1

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