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Study on surface roughness model of 3D ultrasonic vibration–assisted turning driven by a single actuator

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Abstract

In this paper, a surface roughness prediction model was proposed, which is used to predict the surface roughness of 3D ultrasonic vibration–assisted turning (3D-UVAT) driven by a single actuator. In addition to the kinematic roughness, material recovery, and plastic side flow, this model also considers the contribution of turning chatter. Based on experience, the roughness component equations affected by the chatter of turning system were put forward, and the topography of a finished surface was simulated. The ability of prediction model was evaluated through 3D-UVAT experiments. The experimental results show that the plastic side flow and the chatter of turning system on the finished surface were confirmed. Finally, the behavior of predicted roughness and measured roughness with different turning parameters were analyzed. The results show that the working ability of this predictive model is positive within the range of experimental conditions.

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Funding

This work was supported by the National Natural Science Foundation of China (Grant No. 51875097).

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Authors and Affiliations

  1. School of Mechanical Engineering and Automation, Northeastern University, Shenyang, 110819, China

    Shiyu Wei, Ping Zou, Jingwei Duan & Mustapha Mukhtar Usman

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  1. Shiyu Wei
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  2. Ping Zou
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  3. Jingwei Duan
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  4. Mustapha Mukhtar Usman
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Contributions

Shiyu Wei: methodology, experiment, validation, editing, and writing—original draft; Ping Zou: resources and supervision; Jingwei Duan and Mustapha Mukhtar Usman: investigation. All the authors read and approved the final manuscript.

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Correspondence to Ping Zou.

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Wei, S., Zou, P., Duan, J. et al. Study on surface roughness model of 3D ultrasonic vibration–assisted turning driven by a single actuator. Int J Adv Manuf Technol 123, 4413–4426 (2022). https://doi.org/10.1007/s00170-022-10510-x

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